Suzuki Lt230 And Lt250 Service Repair Manual 1985-1990 (PS002904)

Suzuki Lt230 And Lt250 Service Repair Manual 1985-1990 (PS002904)

• This manual presented for you in electronic format you can just print out the page you need then dispose of it when you have completed your task. This manual has detailed illustrations as well as step by step written instructions with the necessary diagrams or pictures. These manuals are your number one source for repair and service information, specifically written for the do-it-yourself as well as the experienced mechanics worldwide used to use this factory manual to fix your vehicle. Using this repair manual is an inexpensive way to keep your car working properly. it is this level of detail, along with illustrations, that guide the reader through each service, repairs, maintenance procedure.
• Models Covered:

  LT230S Chain Drive (1985-1988)
  
  LT-F230G Shaft Drive (1985-1987)
  
  LT230G Shaft Drive (1985-1986)
  
  LT250S Chain Drive (1989-1990)

  This manual can be used by anyone from a first time owner/amateur to a professional technician.Easy to read type,And give you all the information needed to do the procedure correctly.
  
  Keep this shop manual handy and use it often. Performing routine,preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.

  Manual Contents:

  QUICK REFERENCE DATA

  CHAPTER ONE / GENERAL INFORMATION
  
  Manual organization / Service hints / Torque specifications / Safety first / Service hints / Special tips / Expendable supplies / Parts replacement / Serial numbers / Basic hand tools / Tune-up and troubleshooting tools / Mechanic’s tips / Off road rules / Riding safely

  CHAPTER TWO / TROUBLESHOOTING
  
  Operating requirements / Emergency troubleshooting / Engine starting / Engine performance / Engine noises / Excessive vibration / Front suspension and steering / Brake problems

  CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
  
  Pre-ride checklist / Service intervals schedule / Periodic lubrication / Engine oil and filter change / Control cable lubrication / Non-scheduled lubrication / Periodic maintenance / Non-scheduled maintenance / Reverse cable adjustment / Tune-up / Valve clearance / Compression test check / Spark plug / Air filter / Specifications

  CHAPTER FOUR / ENGINE
  
  Engine principles / Engine cooling / Serving engine in frame / Engine removal and installation / Cylinder head cover and rocker arm assembly / Cylinder head and camshaft / Valves and valve seats / Cylinder / Piston, piston pin and piston rings / Oil pump / Cam chain tensioner / Kickstarter (chain-driven models) / Recoil starter (shaft-driven models) / Starter gears (shaft-driven models) / Secondary bevel gear and drive gear set (shaft-driven models) / Crankcase and crankshaft / Break-in procedure / Specifications

  CHAPTER FIVE / CLUTCH AND TRANSMISSION
  
  Clutch operation / Centrifugal clutch / Manual clutch / Manual clutch inspection / Clutch lifting mechanism (shaft-driven models) / Clutch release mechanism (chain-driven models) / Clutch cable (chain-driven models) / External shift mechanism / Drive sprocket (chain-driven) / Transmission and internal shift mechanism / Dual-range subtransmission (shaft-driven LT-F230) / Specifications

  CHAPTER SIX / FUEL AND EXHAUST SYSTEMS
  
  Carburetor operation / Carburetor service / Throttle cable / Choke cable (shaft-driven models) / Fuel shutoff valve / Fuel tank / Fuel pump (shaft-driven models) / Exhaust system / Specifications

  CHAPTER SEVEN / ELECTRICAL SYSTEM
  
  Charging system (models so equipped) / Voltage regulator (shaft-driven models) / Alternator (shaft-driven models) / Magneto (chain-driven models) / Capacitor discharge ignition / Ignition coil / Starting system (models so equipped) / Starter / Starter solenoid / Lighting system / Switches / Odometer housing (shaft-driven models) / Fuse / Specifications

  CHAPTER EIGHT / FRONT SUSPENSION AND STEERING
  
  Front wheel / Front hub / Steering system / Tires / Specifications

  CHAPTER NINE / REAR AXLE, SUSPENSION AND FINAL DRIVE
  
  Rear wheel / Rear axle (shaft-driven models) / Rear axle and driven sprocket (chain-driven models) / Driven sprocket (chain-driven models) / Rear axle inspection (all models) / Final drive unit (shaft-driven models) / Drive sprocket and chain (chain-driven models) / Rear axle bearing and oil seal replacement (shaft-driven models) / Rear axle bearing housing (chain-driven models) / Shock absorber (chain-driven models) / Swing arm (chain-driven model) / Specifications

  CHAPTER TEN / BRAKES
  
  Drum brakes / Front drum brakes / Rear drum brake / Drum brake inspection (front hub and rear) / Disc brakes / Front brake pad replacement / Rear brake pad replacement / Front master cylinder (drum and disc brake models) / Rear master cylinder (disc brake models) / Front caliper / Rear caliper / Front brake disc / Rear brake disc / Front brake hose replacement (drum and disc brake models) / Rear brake hose replacement / Bleeding the system / Rear disc brake pedal / Specifications

  CHAPTER ELEVEN / BODY
  
  Front fender / Rear fender / Front hand grip / Rear hand grip / Front and rear carriers (shaft-driven models) / Specifications

  SUPPLEMENT / 1987 AND LATER SERVICE INFORMATION

  INDEX

  WIRING DIAGRAMS