Aprilia 125 Rotax 122 Engine Repair Manual (MT014230)

Aprilia 125 Rotax 122 Engine Repair Manual (MT014230)

• This manual presented for you in electronic format you can just print out the page you need then dispose of it when you have completed your task. This manual has detailed illustrations as well as step by step written instructions with the necessary diagrams or pictures. These manuals are your number one source for repair and service information, specifically written for the do-it-yourself as well as the experienced mechanics worldwide used to use this factory manual to fix your vehicle. Using this repair manual is an inexpensive way to keep your car working properly. it is this level of detail, along with illustrations, that guide the reader through each service, repairs, maintenance procedure.
• This Repair Manual PDF download contains essential advice and data for professional maintenance and repair of Aprilia ROTAX engine type 122.

  Each section of this manual provides comprehensive information on the operation of major systems, diagnostics, troubleshooting, overhaul, as well as the removal and installation of major components. In addition, this manual is filled with illustrations, photographs, and diagrams that help in the identification of parts and proper assembly.

  This manual pdf download is a great guide to help you carry out simple or more advanced maintenance and repair work efficiently and correctly. You can get more insight in to the various parts of your vehicle, so even if you arent too technically gifted and are just curious, this is a great service repair manual to have in your library.

  _b_Models Covers :_/b_
  
  Aprilia 125 – ROTAX engine type 122

  _b_Manual Contents :_/b_
  
  Important information
  
  Repeating symbols
  
  General precautions and safety information
  
  Engine number – location
  
  Technical data
  
  Service table tools
  
  Securing sealing and lubrication agents
  
  Tightening torques securing agent
  
  Conversion table
  
  Trouble shooting

  Engine removal
  
  Engine removal
  
  Setting up engine on trestle

  Engine disassembly
  
  Electric starter – removal
  
  Cylinder head cover and combustion chamber insert – removal
  
  Cylinder – removal
  
  Piston – removal
  
  Ignition unit – disassembly
  
  Chain sprocket – removal
  
  Oil pump – removal
  
  Clutch – removal
  
  Balance gear and primary drive – removal
  
  Kick-starter – removal (on RX type only)
  
  Water pump – removal
  
  Crankcase halves – separation
  
  Gear shift and gear box – removal
  
  Crankshaft – removal

  Individual component maintenance
  
  Crankcase
  
  Crankcase half, magneto side – removal and refitting of ball bearings and oil seals
  
  Crankcase half, clutch side – removal and refitting of ball bearings and oil seals Crankshaft
  
  Crankshaft – determination of axial clearance
  
  Balance shaft, balance drive gears
  
  Gearbox
  
  Gear shift
  
  Primary drive and clutch
  
  Clutch cover
  
  Kick start drive (for RX model only)
  
  Exhaust valve (RAVE) (Not on F version)
  
  Cylinder
  
  Piston
  
  Combustion chamber insert
  
  Cylinder head cover
  
  Thermostat
  
  Reed valve
  
  Carburetor flange
  
  Oil pump
  
  Oil pump venting
  
  Water pump
  
  Ignition unit
  
  Ignition unit – single components
  
  Ignition unit – wiring diagram
  
  Electronic box – terminal
  
  Ignition unit – trouble shooting
  
  Spark plug
  
  Starter gear
  
  Electric starter
  
  Chain sprocket

  Engine reassembly
  
  Crankshaft – fitting
  
  Crankshaft installation with special tooling
  
  Gear box – assembly
  
  Gear shift – assembly
  
  Balance shaft – installation
  
  Crankcase – assembly
  
  Kick start – installation (version RX only)
  
  Water pump – installatio
  
  Balance shaft drive, primary drive and
  
  clutch – installation
  
  Clutch cover – installation
  
  Clutch – adjustment
  
  Piston – fitting
  
  Cylinder – fitting
  
  Exhaust socket – fitting
  
  Reed valve – fitting
  
  Compression ratio – checking
  
  Ignition unit – installation
  
  Chain sprocket – fitting
  
  Electric starter – installation

  Engine installation
  
  RAVE operation – checking (not on F version)

  Index

  Language : ITA ENG GER
  
  File Format : PDF
  
  Delivery method : Download
  
  Requirements: PDF Reader
  
  Version : 1996

  * This Manual PDF Compatible with All version Windows PC OS, MAC OS and Linux OS.

  Factory Shop Manual / Workshop Manual cover everything from scheduled maintenance to the removal and installation of complete engines!. Don’t pay someone else to do something prior to seeing if you can do it yourself. Save thousands of dollars by being your own mechanic with the help of this manual!.

  This manual pdf download will come in PDF format, so it’s EXTREMELY easy to move around with you from computer to computer. Many mechanics purchase electronics manuals like this and use a laptop near them while doing maintenance! If you don’t have a laptop, no problem! Just print out the pages of the manual that you need and you’ve got a hard copy in front of you while doing your work! Simply throw it away when your finished! It’s much easier and quicker than having to deal with a book!.

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