Yamaha Yzf1000Rj(Rjc) Service Repair Manual (MT022318)

Yamaha Yzf1000Rj(Rjc) Service Repair Manual (MT022318)

• This manual presented for you in electronic format you can just print out the page you need then dispose of it when you have completed your task. This manual has detailed illustrations as well as step by step written instructions with the necessary diagrams or pictures. These manuals are your number one source for repair and service information, specifically written for the do-it-yourself as well as the experienced mechanics worldwide used to use this factory manual to fix your vehicle. Using this repair manual is an inexpensive way to keep your car working properly. it is this level of detail, along with illustrations, that guide the reader through each service, repairs, maintenance procedure.
• Yamaha_YZF1000RJ(RJC)_Service_Repair_Manual
  
  Pages 407
  
  CONTENTS

  CHAPTER 1
  
  GENERAL INFORMATION-MOTORCYCLE IDENTIFICATION -VEHICLE IDENTIFICATION NUMBER ENGINE SERIAL NUMBER -MODEL LABEL -IMPORTANT INFORMATION PREPARATION FOR REMOVAL PROCEDURES -REPLACEMENT PARTS -GASKETS OIL SEALS AND ORINGS
  
  LOCK WASHERS/PLATES AND COMER PINS -BEARINGS AND OIL SEALS CIRCLIPS SPECIAL TOOLS FOR TUNE??UP FOR ENGINE SERVICE FOR CHASSIS SERVICE FOR ELECTRICAL COMPONENTS
  
  CHAPTER 2
  
  SPECIFICATIONS
  
  GENERAL SPECIFICATIONS -MAINTENANCE SPECIFICATIONS-ENGINE
  
  CHASSIS -ELECTRICAL -HOW TO USE THE CONVERSION TABLE -GENERAL TORQUE SPECIFICATIONS -LUBRICATION POINTS AND LUBRICANT TYPES -ENGINE
  
  CHASSIS -COLING SYSTEM DIAGRAMS -LUBRICATION DIAGRAMS

  CHAPTER 3
  
  PERIODIC INSPECTIONS AND ADJUSTMENTS-INTRODUCTION PERIODIC MAINTENANCE/ EMISSION CONTROL SYSTEM – GENERAL MAINTENANCE/LUBRICATION-COWLINGS REMOVAL
  
  INSTALLATION -SEATS REMOVAL
  
  INSTALLATION
  
  FUEL TANK
  
  REMOVAL
  
  INSTALLATION
  
  ENGINE
  
  VALVE CLEARANCE ADJUSTMENT
  
  CARBURETOR SYNCHRONIZATION
  
  SPEED ADJUSTMENT THROTTLE CABLE ADJUSTMENT SPARK PLUG INSPECTION
  
  IGNITION TIMING CHECK COMPRESSION PRESSURE MEASUREMENT
  
  ENGINE OIL LEVEL INSPECTION ENGINE OIL REPLACEMENT
  
  ENGINE OIL PRESSURE INSPECTION
  
  CLUTCH ADJUSTMENT CLUTCH FLUID LEVEL INSPECTION
  
  AIR BLEEDING (HYDRAULIC CLUTCH SYSTEM) AIR FILTER CLEANING
  
  CARBURETOR JOINT INSPECTION
  
  FUEL LINE INSPECTION
  
  CRANKCASE BREATHER HOSE INSPECTION
  
  EXUP CABLE ADJUSTMENT
  
  EXHAUST SYSTEM INSPECTION
  
  COOLANT LEVEL INSPECTION
  
  COOLANT REPLACEMENT
  
  COOLING SYSTEM INSPECTION
  
  CHASSIS
  
  FRONT BRAKE ADJUSTMENT
  
  REAR BRAKE ADJUSTMENT
  
  BRAKE FLUID LEVEL INSPECTION BRAKE PAD INSPECTION
  
  BRAKE LIGHT SWITCH ADJUSTMENT
  
  BRAKE HOSE INSPECTION
  
  AIR BLEEDING (HYDRAULIC BRAKE SYSTEM)
  
  SHIFT PEDAL ADJUSTMENT
  
  DRIVE CHAIN SLACK ADJUSTMENT
  
  DRIVE CHAIN LUBRICATION
  
  STEERING HEAD INSPECTION
  
  FRONT FORK INSPECTION
  
  FRONT FORK ADJUSTMENT
  
  REAR SHOCK ABSORBER ADJUSTMENT
  
  TIRE INSPECTION
  
  WHEEL INSPECTION
  
  CABLE INSPECTION AND LUBRICATION
  
  LEVER AND PEDAL LUBRICATION
  
  SIDESTAND LUBRICATION
  
  REAR SUSPENSION LUBRICATION ELECTRICAL
  
  BATIERY INSPECTION
  
  FUSE INSPECTION
  
  HEADLIGHT BEAM ADJUSTMENT
  
  HEADLIGHT BULB REPLACEMENT
  
  CHAPTER 4
  
  ENGINE
  
  ENGINE REMOVAL FUEL TANK AND COWUNGS
  
  ENGINE OIL AND COOLANT
  
  BATIERY LEADS
  
  AIR FILTER CASE
  
  CARBURETORS
  
  RADIATOR
  
  HOSES AND LEADS
  
  DRIVE SPROCKET
  
  WATER JACKET JOINTS AND WATER PUMP
  
  AC GENERATOR AND STARTER MOTOR
  
  MUFFLER ASSEMBLY ENGINE REMOVAL
  
  ENGINE DISASSEMBLY
  
  OIL FILTER AND OIL COOLER
  
  CYLINDER HEAD COVER CYLINDER HEAD AND CAMSHAFTS
  
  CYLINDERS AND PISTONS
  
  CLUTCH
  
  OIL PAN AND OIL STRAINER
  
  OIL PUMP AND SHIFT SHAFT
  
  CRANKCASE DISASSEMBLY SHIFT FORKS AND SHIFT CAM
  
  TRANSMISSION
  
  STARTER CLUTCH AND CRANKSHAFT o
  
  VALVES AND CAMSHAFT CASE
  
  CONNECTING RODS
  
  OIL PUMP
  
  INSPECTION AND REPAIR
  
  CYLINDER HEAD
  
  VALVES AND VALVE GUIDES
  
  VALVE SEATS
  
  VALVE SPRINGS
  
  CAM S HAFT CASE
  
  VALVE LIFTERS
  
  CAMSHAFTS
  
  TIMING CHAIN HYVO CHAIN CAMSHAFT SPROCKETS
  
  AND CHAIN GUIDES
  
  TIMING CHAIN TENSIONER
  
  CYLINDERS AND PISTONS
  
  PISTON RINGS
  
  PISTON PINS
  
  CRANKSHAFT AND CONNECTING RODS
  
  OIL PUMP
  
  PRI MARY DRIVE

  STARTER DRIVES
  
  AC GENERATOR SHAFT
  
  CLUTCH
  
  TRANSMISSION AND SHIFTER
  
  SHIFT SHAFT AND STOPPER LEVER OILJET NOZZLE
  
  RELIEF VALVE OIL PIPE AND STRAINER
  
  OIL COOLER
  
  CRANKCASE
  
  BEARINGS AND OIL SEALS
  
  CIRCLIPS AND WASHERS
  
  ENGINE ASSEMBLY AND ADJUSTMENT
  
  OIL PUMP
  
  CONNECTING RODS
  
  CAMSHAFT CASE AN D VALVES
  
  CRANKSHAFT AND STARTER CLUTCH
  
  TRANSMISSION
  
  SHIFT CAM AND SHIFT FORKS
  
  CRANKCASE ASSEMBLY
  
  SHIFT SHAFT AND OIL PUMP
  
  OIL PAN AND OIL STRAINER
  
  CLUTCH
  
  PISTONS AND CYLINDERS
  
  CYLINDER HEAD AND CAMSHAFTS
  
  TIMING CHAIN TENSIONER
  
  OIL COOLER AND OIL FILTER
  
  ENGINE REMOUNTING
  
  CHAPTER 5
  
  COOLING
  
  RADIATOR/OIL COOLER
  
  RADIATOR
  
  REMOVAL
  
  INSPECTION
  
  INSTALLATION
  
  OIL COOLER
  
  REMOVAL
  
  I NSPECTION
  
  INSTALLATION
  
  THERMOSTATIC VALVE/WATER PUMP THERMOSTATIC VALVE
  
  REMOVAL
  
  INSPECTION
  
  INSTALLATION
  
  WATER PUMP
  
  REMOVAL
  
  INSPECTION
  
  INSTALLATION
  
  CHAPTER 6
  
  CARBURETION
  
  CARBURETORS
  
  REMOVAL
  
  DISASSEMBLY
  
  INSPECTION
  
  ASSEMBLY
  
  INSTALLATION
  
  FUEL LEVEL ADJUSTMENT
  
  THROTTLE POSITION SENSOR (TPS) ADJUSTMENT
  
  AND INSPECTION
  
  CHAPTER 7
  
  CHASSIS
  
  FRONT WHEEL
  
  REMOVAL
  
  INSPECTION
  
  INSTALLATION
  
  FRONT WHEEL STATIC BALANCE ADJUSTMENT
  
  REAR WHEEL
  
  REMOVAL
  
  INSPECTION
  
  INSTALLATION
  
  REAR WHEEL STATIC BALANCE ADJUSTMENT
  
  FRONT AND REAR BRAKES
  
  FRONT BRAKE
  
  REAR BRAKE
  
  BRAKE PAD REPLACEMENT
  
  BRAKE CALIPER DISASSEMBLY
  
  MASTER CYLINDER DISASSEMBLY
  
  INSPECTION AND REPAIR
  
  BRAKE CALIPER ASSEMBLY
  
  MASTER CYLINDER ASSEMBLY HYDRAULIC CLUTCH
  
  DISASSEMBLY
  
  INSPECTION AND REPAIR
  
  ASSEMBLY
  
  FRONT FORK
  
  REMOVAL
  
  DISASSEMBLY
  
  INSPECTION
  
  ASSEMBLY
  
  INSTALLATION
  
  STEERING HEAD AND HANDLEBARS
  
  REMOVAL
  
  INSPECTION
  
  IN ST ALLA TION
  
  REAR SHOCK ABSORBER AND SWINGARM
  
  HANDLING NOTES _
  
  NOTES ON DISPOSAL
  
  REMOVAL
  
  INSPECTION
  
  I NST ALLATIO N
  
  DRIVE CHAIN AND SPROCKETS
  
  REMOVAL
  
  INSPECTION
  
  INSTALLATION
  
  CHAPTER 8
  
  ELECTRICAL
  
  ELECTRICAL COMPONENTS
  
  CHECKING OF CONNECTIONS
  
  IGNITION SYSTEM
  
  CIRCUIT DIAGRAM
  
  TROUB LESHOOTIN G
  
  ELECTRIC STARTING SYSTEM
  
  CIRCUIT DIAGRAM
  
  STARTING CIRCUIT OPERATION
  
  TROU BLESHOOTING
  
  STARTER MOTOR
  
  CHARGING SYSTEM
  
  CIRCUIT DIAGRAM
  
  TROU BLESHOOTI N G
  
  LIGHTING SYSTEM
  
  CIRCUIT DIAGRAM
  
  TROUBLESHOOTING
  
  LIGHTING SYSTEM CHECK
  
  SIGNAL SYSTEM
  
  CIRCUIT DIAGRAM
  
  TROUBLESHOOTING
  
  SIGNAL SYSTEM CHECK
  
  COOLING SYSTEM
  
  CIRCUIT DIAGRAM
  
  TROUBLESHOOTING
  
  FUEL PUMP SYSTEM
  
  CIRCUIT DIAGRAM
  
  FUEL PUMP CIRCUIT OPERATION
  
  TROUBLESHOOTING
  
  FUEL PUMP TEST
  
  EXUP SYSTEM
  
  CIRCUIT DIAGRAM
  
  TROUBLESHOOTING
  
  SELFDIAGNOSIS
  
  TROUBLESHOOTING
  
  CHAPTER
  
  TROUBLESHOOTING
  
  STARTING FAILURE/HARD STARTING
  
  FUEL SYSTEM
  
  ELECTRICAL SYSTEM
  
  COMPRESSION SYSTEM
  
  POOR IDLE SPEED PERFORMANCE POOR IDLE SPEED PERFORMANCE
  
  POOR MEDIUMAND HIGHSPEED PERFORMANCE
  
  POOR MEDIUMAND HIGHSPEED PERFORMANCE
  
  FAULTY GEAR SHIFTING
  
  HARD SHIFTING
  
  SHIFT PEDAL DOES NOT MOVE
  
  JUMPSOUTOF GEAR
  
  CLUTCH SLIPPING/DRAGGING
  
  CLUTCH SLIPPING
  
  CLUTCH DRAGGING
  
  OVERHEATING
  
  OVERHEATING FAUL TV BRAKE
  
  POOR BRAKING EFFECT
  
  FRONT FORK OIL LEAKAGE: AND FRONT FORK MALFUNCTION
  
  MALFUNCTION
  
  OIL LEAKAGE UNSTABLE HANDLING
  
  UNSTABLE HANDLING
  
  FAUL TV LIGHTING AND SIGNAL SVSTEMS
  
  HEADLIGHT DOES NOT LIGHT
  
  BULB BURNT OUT
  
  FLASHER DOES NOT LIGHT
  
  FLASHER BLINKS SLOWLY
  
  FLASHER REMAINS LIT
  
  FLASHER BLINKS QUICKL Y
  
  HORN DOES NOT SOLJND
  
  VZFR WIRNING DIAGRAM
  
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