1997-2000 Polaris Scrambler 500 4X4 Workshop Service Repair Manual Download (PS008330)

1997-2000 Polaris Scrambler 500 4X4 Workshop Service Repair Manual Download (PS008330)

• This manual presented for you in electronic format you can just print out the page you need then dispose of it when you have completed your task. This manual has detailed illustrations as well as step by step written instructions with the necessary diagrams or pictures. These manuals are your number one source for repair and service information, specifically written for the do-it-yourself as well as the experienced mechanics worldwide used to use this factory manual to fix your vehicle. Using this repair manual is an inexpensive way to keep your car working properly. it is this level of detail, along with illustrations, that guide the reader through each service, repairs, maintenance procedure.
• This manual covers service and repair of Polaris Scrambler 500 4×4 , 1997-2000

  This manual can be used by anyone from a first time owner/amateur to a professional technician.Easy to read type,And give you all the information needed to do the procedure correctly.

  Keep this shop manual handy and use it often. Performing routine,preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.

  Manual Contents:

  QUICK REFERENCE DATA

  CHAPTER ONE / GENERAL INFORMATION
  
  Manual organization / Notes, cautions and warnings / Safety first / Cleaning parts / Handling gasoline safely / Service hints / Torque specifications / Fasteners / Lubricants / Threadlocking compound / RTV gasket sealant / Expendable supplies / Serial numbers / Warning and information labels / Basic hand tools / Precision measuring tools / Fabricating tools / Mechanic¿s tips / Bearing replacement / Seals / Riding safety / Storage / Specifications

  CHAPTER TWO / TROUBLESHOOTING
  
  Operating requirements / Starting the engine / Starting difficulties / Engine is difficult to start / Engine starting system / Charging system / Ignition system / Speed limiter and electronic throttle control (1997-98 models) / Electronic throttle control (1999-on models) / Fuel system / Engine overheating / Engine / Engine noises / Cylinder leakdown test / Power train / Steering / Frame noise / Brakes

  CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
  
  Pre-checks / Service intervals / Periodic lubrication / Drive chain cleaning lubrication adjustment / Engine oil and filter change / Fork oil change / Control cables / Periodic maintenance / Tune-up / Air filter / Toe in adjustment / Valve clearance / Compression test / Spark plugs / Specifications

  CHAPTER FOUR / ENGINE TOP END
  
  Engine principles / Engine cooling / Engine lubrication / Servicing the engine in the frame / Exhaust system / Cylinder head cover / Rocker arm assembly / Camshaft / Cylinder head / Valves and valve components / Cylinder block / Piston and piston rings / Camshaft chain and sprockets / Break-in procedure / Specifications

  CHAPTER FIVE / ENGINE LOWER END
  
  Engine / Flywheel and stator plate / Recoil starter / Crankcase / Crankshaft inspection / Balancer shaft inspection / Shaft end play measurement and shim selection / Oil pump / Oil system one-way check valve / Break-in procedure / Specifications

  CHAPTER SIX / FUEL SYSTEM
  
  Carburetor operation / Carburetor cleaning inspection tests adjustments / Throttle cable replacement / Starting enrichment choke cable / Fuel tank / Fuel valve / Air filter air box / Fuel pump / Specifications

  CHAPTER SEVEN / COOLING SYSTEMS
  
  Polaris variable transmission PVT cooling system / Engine cooling system / Cooling system inspection / Radiator / Cooling fan / Coolant pump / Thermostat / Temperature sensors / Specifications

  CHAPTER EIGHT / CLUTCH/DRIVE BELT SYSTEM
  
  Drive unit / Drive pulley / Driven pulley / Drive belt / Drive pulley / Driven pulley / Clutch outer and inner cover / Specifications

  CHAPTER NINE / TRANSMISSION
  
  Transmission / Shift shaft / Transmission inspection / Transmission gear case seal inspection and replacement / Shift linkage / Specifications

  CHAPTER TEN / FRONT DRIVE SYSTEM
  
  Front hub and hillard clutch / Front drive axle, boots and CV (constant velocity) joints / Center chain and sprockets / Front chain and sprockets / Front and rear eccentric shaft / Front drive shaft / Front drive unit / Specifications

  CHAPTER ELEVEN / ELECTRICAL SYSTEM
  
  Battery / Charging system / Alternator stator / Voltage regulator rectifier / Capacitor discharge ignition / Ignition coil / Ignition stator coils / Electric starting system / Starter drive gears / Starter solenoid / Lighting system / Specifications

  CHAPTER TWELVE / FRONT SUSPENSION AND STEERING
  
  Front wheel / Front hub / Front strut cartridge and spring / Front strut / Control arm / Handlebar / Tie rods / Steering shaft / Tires and wheels / Specifications

  CHAPTER THIRTEEN / REAR SUSPENSION
  
  Rear wheels / Rear hub / Tire changing and tire repairs / Drive chain / Rear axle / Rear axle inspection / Rear eccentric / Driven sprocket / Shock absorber / Swing arm CHAPTER FOURTEEN / BRAKES
  
  Disc brakes / Front brake pads / Front caliper / Output shaft brake pad / Output shaft brake caliper / Rear axle caliper brake pad / Rear axle caliper and mounting bracket / Front master cylinder / Rear master cylinder / Brake hose / Brake disc / Bleeding the system / Specifications

  CHAPTER FIFTEEN / BODY
  
  Seat / Front fender / Front skid plate, front bumper and radiator shield / Center chain and sprocket cover / Front drive shaft guard / Rear fender and muffler guard / Specifications

  INDEX

  WIRING DIAGRAMS

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  Language: English
  
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