1999-2001 Aprilia 120(S)-154(S) LeonardoScarabeo Scooter Workshop Repair & Service Manual (MT006613)

1999-2001 Aprilia 120(S)-154(S) LeonardoScarabeo Scooter Workshop Repair & Service Manual (MT006613)

• This manual presented for you in electronic format you can just print out the page you need then dispose of it when you have completed your task. This manual has detailed illustrations as well as step by step written instructions with the necessary diagrams or pictures. These manuals are your number one source for repair and service information, specifically written for the do-it-yourself as well as the experienced mechanics worldwide used to use this factory manual to fix your vehicle. Using this repair manual is an inexpensive way to keep your car working properly. it is this level of detail, along with illustrations, that guide the reader through each service, repairs, maintenance procedure.
• 1999-2001 Aprilia 120(S)-154(S) Leonardo/Scarabeo Scooter Workshop Repair & Service Manual

  Complete digital workshop service and repair manual written for the Aprilia 120(S)-154(S) Leonardo/Scarabeo (Rotax Engine) Scooter; Production model years: 1999 2000 2001. All styles covered (all models, and engines). It is in the cross-platform PDF document format so that it works like a charm on all kinds of devices.

  This QUALITY manual is 100 COMPLETE and INTACT, no MISSING/CORRUPT pages/sections to freak you out! Buy from responsible seller and get INSTANT DOWNLOAD now without wasting your hard-owned money on uncertainty or surprise; this manual is exactly as described.

  PRODUCT DETAILS:
  
  Total Pages: 136 pages
  
  File Format: PDF (Windows & Mac & Linux)
  
  Language: English/Italian
  
  Delivery: instant download link displayed on checkout page & emailed to you after payment
  
  Protection: DRM-free; without any restriction
  
  Printable: Yes

  This COMPLETE official full workshop service repair manual includes:
  
  * Detailed sub-steps expand on repair procedure information
  
  * Notes, cautions and warnings throughout each chapter pinpoint critical information.
  
  * Numbered instructions guide you through every repair procedure step by step.
  
  * Bold figure number help you quickly match illustrations with instructions.
  
  * Detailed illustrations, drawings and photos guide you through every procedure.
  
  * Enlarged inset helps you identify and examine parts in detail.
  
  * Numbered table of contents easy to use so that you can find the information you need fast.
  
  * This manual also makes it easy to diagnose and repair problems with your machines electrical system.
  
  * Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

  * COMPLETE, Absolutely No Missing Pages!
  
  * Official Service INFORMATION You Can Count On!
  
  * Customer Satisfaction GUARANTEED

  EXCERPT (1999-2001 Aprilia 120(S)-154(S) Leonardo/Scarabeo Scooter Service/Repair Manual):
  
  CONTENTS
  
  INDICE DEl CAPITOLI
  
  Foreword ………………………………………………………………………………………………… 2 Prefazione ……………………………………………………………………………………………… 2
  
  Important information lnformazioni importanti
  
  Recurrent symbols ………………………………………………………………………………….. 6
  
  General precautions and safety rules …………. ……………………………………………… 6
  
  Parts – list ………………………………………………………………………………………………. 9
  
  Engine serial number- position …………………………………………………………………. 9
  
  Technical data ………………………………………………………………………………………. 11
  
  Engine servicing schedule ………………………………………………………………………. 13
  
  Servicing and repair requirements ……………………………………………………………. 13
  
  General notes on servicing and repair procedures ………………………………………. 15
  
  Fault finding ……… ………………… ………………. .. … ………………………………………….. 19
  
  Service tools, equipment, sealing and lubricating agents …………………………….. 25
  
  Standard tools ………………………………………………………………………………………. 26
  
  Measuring instruments …….. ……………………………………………………………………. 26
  
  Fasteners ……………………………………………………………………………………………… 26
  
  Sealing and lubricating agents …………………………………………………………………. 27
  
  Torque wrench settings …………………………………………………………………………… 32
  
  Oil circuit ……………………………………………………………………………………………… 35
  
  Repairs without removing engine ……………………………………………………………… 36
  
  Removing engine from frame …………………………………………………………………… 37
  
  Positioning engine on stand …………………………………………………………………….. 38 Simboll ripetltivi ……………………. ………. ……………………………………….. ……………… 6
  
  Misure di prudenza generali e direttive di sicurezza …………………………………….. 6
  
  Partlcolari – indice …………………………………………………………………………………… 9
  
  Numero di serie del motore- posizione ……………………………………………………… 9
  
  Dati tecnici …………………………………………………………………………………………… 11
  
  Tabella di manutenzione del motore ………………………………………………………… 13
  
  Esigenze per Ia manutenzione e riparazione …………………………………………….. 13
  
  Note generali di procedimento per lavori di manutenzione e riparazione ………. 15
  
  Ricerca di difetti …………………………………………………………………………………….. 19
  
  Attrezzi specifici, dispositlvi, materiale di consumo ……………………………………. 25
  
  Attrezzi standard …………. ……………………………………………………………………….. 26
  
  Attrezzi di misura ………………………………………………………………………………….. 26
  
  Elementi di fissaggio ……………………………………………………………………………… 26
  
  Materiali di consume .. .’ …………………………………………………………………………… 27
  
  Copple di serraggio ……………………………………………………………………………….. 32
  
  Circuito dell’olio …………………………………………………………………………………….. 35
  
  Riparazioni senza togliere il motore …………………………………………………………. 36
  
  Smontaggio del motore dal telaio ……………………… … ………………………………….. 37
  
  Posizionamento del motore sui supporto …………………………………….. …………… 38
  
  Dismantling the engine Smontagg io del motore
  
  Starter motor- remove …………………………………………………………………………. 39
  
  Variator cover- remove ………………………………………. …. …………………………….. 39
  
  Carburetor hose and valve cover- remove ……………………………………………… 40
  
  Locking crankshaft at top dead center ……………………………………………………… 41
  
  Timing chain- check ……………………………………………………………………………. 43
  
  Chain tensioner and timing gear- remove ……………………………………………….. 43
  
  Cylinder head – remove ………………………………………………………………………… 44
  
  Chain guide and chain tension guide- remove …………………………………………. 45
  
  Cylinder- remove …… …………………………………………. ……………….. ……………… 45
  
  Piston- remove …………………………………………………………………………………… 46
  
  Oil filter and oil pressure switch- remove ……………………………………………….. 47 Motorino d’avviamento – smontaggio ……. ……………………………………………….. 39
  
  Coperchio variatore- smontaggio …………………………………………………………. 39
  
  Manicotto carburatore e coperchio valvole- smontaggio …………………………. .40
  
  Bloccaggio dell’albero motore al punto morto superiore ……………………………… 41
  
  Catena distribuzione- controllo ……………………………………………………………. .43
  
  Tendicatena e ingranaggio distribuzione- smontaggio ……………………………… 43
  
  Testata- smontaggio ……………………………. ……………………………………… …….. 44
  
  Pattino guidacatena e pattino tendicatena- smontaggio …….. …………………… .45
  
  Cilindro – smontaggio …………………………………………………………………………… 45
  
  Pistone – smontaggio …………………………………………………………………………… 46
  
  Ignition and electric starter gearing – remove …………………………………………… 47
  
  Oil pump- remove ………………………………………………………………………………. 49
  
  Water pump- remove …………………………………………………………………………… 49
  
  Chain tension guide and timing chain – remove ………………………………………… 51
  
  Oil strainer- remove ……………………………………………………………………………. 51
  
  Variator- remove …………………………………………………………………………………. 52
  
  Oil pressure valve …………………………………………………………………………………. 54
  
  Transmission- remove …………………………………………………………………………. 54
  
  Half crankcase – separate …………………………………………………………………….. 57
  
  Crankshaft- remove ……………………………………………………………………………. 58 Accensione e ruotismo per awiamento elettrico- smontaggio …………………… 47
  
  Pompa dell’ olio – smontaggio ………………………………………………………………… 49
  
  Pompa acqua – smontaggio …………………………………………………………………… 49
  
  Pattino tendicatena e catena distribuzione- smontaggio …………………………… 51
  
  Retino olio – smontaggio ………………………………………………………………………. 51
  
  Variatore – smontaggio …………………………………………………………………………. 52
  
  Val vola pressione olio …………………………………………………………………………….. 54
  
  Trasmissione- smontaggio …………………………………………………………………… 54
  
  Coppia semicarter – separazione …………………………………………………………… 57
  
  Albero motore- smontaggio ………………………………………………………………….. 58
  
  Servicing procedures lnterventi sulle varie parti
  
  Crankcase ……………………………………………………………………………………………. 59
  
  Half crankcase, flywheel side (MS)- flywheel side servicing ……………………… 61
  
  Half crankcase, clutch side- removal and refitting of plain bearings,
  
  ball bearings, oil seal, etc ……………………………………………………………………….. 65
  
  Transmission cover -servicing ……………………………………………………………… 72
  
  Crankshaft ……………………………………………… ………… …………………………………. 76
  
  Transmission ………………………………………………………………………………………… 78
  
  Variator, primary drive side- check ………………………………………………………… 79
  
  Secondary drive ……………………………………………………………………………………. 83
  
  Timing gear …………………………………………………………………………………………… 87
  
  Chain guide and chain tension guide ………………………………………………………… 88
  
  Oil pump and water pump gearing ……………………………………………………………. 88
  
  Oil pressure retaining valve …………………………………………………………………….. 90
  
  Cylinder ……………………………………………………………………………………………….. 91
  
  Piston and piston pin ……………………………………………………………………………… 91
  
  Piston rings ………………………………………………………………………………………….. 93
  
  Cylinder head ………………………………………………………………………………………… 95
  
  Valves …………………………………………………………………………………………………. 98
  
  Valve seats …………………………………………………………………………………………… 99
  
  Rocker arms ……………………………………………………………………………………….. 101
  
  Thermostat – check (Leonardo 120 only) … ………………………………………….. 103
  
  Valve cover …………………………………………………………………………………………. 104
  
  Ignition ……………………………………………………………………………………………….. 105 Carter motore … …………………………………………………………………………………… .. 59
  
  Semicarter, lato volano (MS)- interventi lato volano ………………………………… 61
  
  Semicarter, lato frizione- smontaggio e montaggio delle bronzine,
  
  cuscinetti a sfere, paraolio ecc ………………………………………………………………… 65
  
  Coperchio trasmissione – interventi ………………………………………………………. 72
  
  Albero motore ………………………………………………………………………………………. 76
  
  Trasmissione ………………………………………………………………………………………… 78
  
  Variatore, lato trasmissione primaria- controllo ………………………………………. 79
  
  Trasmissione secondaria ……………………………………………………………………….. 83
  
  Comando della distribuzione …………………………………………………………………… 87
  
  Patti no guidacatena e patti no tendicatena ………………………………………………… 88
  
  lngranaggio per pompa dell’olio e pompa dell’acqua ………………………………….. 88
  
  Valvola di sovrappressione olio ……………………………………………………………….. 90
  
  Cilindro ………………………………………………………………………………….. : …………… 91
  
  Pistone e spinotto …………………………………………………………………………………. 91
  
  Segmenti ……………………………………………………………………………………………… 93
  
  Testata …………………………………………………………………………………………………. 95
  
  Valvole …………………………………………………………………………………………………. 98
  
  Sede valvola …………………………………………………………………………………………. 99
  
  Bilancieri ……………………………………………………………………………………………. 101
  
  Termostato – controllo (solo Leonardo 120) …………………………………………. 103
  
  Coperchio valvola ………………………………………………………………………………… 1 04
  
  Accensione ………………………………………………………………………………………… 105
  
  Ignition cover ………………………………………………………………………………………. 108
  
  Spark plug ……………… …………. …. …………… …………………….. .. .. .. ………….. .. …… 109
  
  Electric starter gearing …………………………………… ………………………………….. .. 110
  
  Idle gear ………………………………………………………………. ……………………………. 111
  
  Starter motor …….. ……………………………………………. .. .. .. …….. .. .. .. …………….. … 111 Coperchio accensione ……………………………………………… ………………………….. 108
  
  Candela …………………………………………………………………………………… ………… 109
  
  Ruotismo per awiamento elettrico …………………………………………………………. 110
  
  Ruota Iibera ……….. …. .. .. ………………………………………. …………………………….. .. 111
  
  Motorino d’avviamento …………………………. …. …….. ………… ………………………… 111
  
  Reassembling the engine Rimontaggio del motore
  
  Half crankcase, flywheel side ……….. …. .. ……………………………. …………………… 112
  
  Half crankcase, clutch side ……………….. …………… ………… …. ……………… .. ……. 113
  
  Oil strainer and magnetic drain plug – refit …………………………………….. ……… 119
  
  Piston – refit …………………… .. .. …………………………………………………………….. 120
  
  Cylinder- refit ………………………………. ……………………………….. …………………. 121
  
  Chain guide and chain tension guide- refit ……………………………………………. 123
  
  Cylinder head- refit …………………………………. .. .. .. …………………………………… 123
  
  Chain tensioner- refit …………………………………………………………………………. 124
  
  Valve clearance- adjust …………………………………………… .. .. …………………….. 125
  
  Oil filter- refit .. ……………………………….. .. ….. .. .. ………………………………………. 126
  
  Flywheel side components- refit …………………………………………………………. 126
  
  Water pump, idle gear and ignition cover- refit ………………………………………. 127
  
  Carburetor hose- refit …….. …………………………………….. .. .. ……………. … ……… 130
  
  Starter motor – install ………………………. ………………………………………………… 130
  
  Variator cover – refit … …………….. ………………………………………………………….. 130
  
  Refitting engine onto frame ………………………………………………………………. .. …. 131
  
  Filling …………………………… ……………………………………….. .. ………………………… 131
  
  Engine test …………………………………………………………………………………………. 133 Semi carter motore, Ia to volano ………………………………………………………… …… 112
  
  Semi carter, lato frizione …………………………………………………… …………….. …… 113
  
  Retino olio e vite magnetica- montaggio ………. …………………………………….. 119
  
  Pistone – montaggio ………….. … …………………………………………….. …………….. 120
  
  Cilindro- montaggio …………….. …. .. ……… … .. .. ………………… .. .. .. .. .. .. …………… 121
  
  Patti no guidacatena e patti no tendicatena- montaggio …. …….. ………………… 123
  
  Testata – montaggio ………………………………………………………………… ………… 123
  
  Tendicatena- montaggio ……………………… ……………….. ………………………….. 124
  
  Gioco val vole – registrazione ………………… ……………… ……. ……………………… 125
  
  Filtro dell’olio – montaggio …………………….. ……………………………………………. 126
  
  Componenti allato volano – montaggio ………………………………………………… 126
  
  Pompa acqua, ruota Iibera e coperchio accensione – montaggio ……………… 127
  
  Manicotto carburatore – montaggio ……… …………………………….. .. .. .. ………….. 130
  
  Motorino d’awiamento – installazione ……….. ………… ……………………………… 130
  
  Coperchio variatore- montaggio …….. ….. ….. …………………………………………. 130
  
  Rimontaggio del motore nel telaio ………… .. ……………………………………………… 131
  
  Riempimento liquidi ……………………………………………………………………………… 131
  
  Prova motore ………………………………………………………………… ……………………. 133

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