2002 Polaris Xplorer 400 Parts Manual (PS017563)

2002 Polaris Xplorer 400 Parts Manual (PS017563)

• This manual presented for you in electronic format you can just print out the page you need then dispose of it when you have completed your task. This manual has detailed illustrations as well as step by step written instructions with the necessary diagrams or pictures. These manuals are your number one source for repair and service information, specifically written for the do-it-yourself as well as the experienced mechanics worldwide used to use this factory manual to fix your vehicle. Using this repair manual is an inexpensive way to keep your car working properly. it is this level of detail, along with illustrations, that guide the reader through each service, repairs, maintenance procedure.
• 2002 Polaris Xplorer 400 Parts Manual.

  Because of their reliable design, relatively simple construction, and ease of repair; ATVs are the ideal machine for maintenance and repair at home. With proper care and routine maintenance, your ATV will provide many years of reliable use. When repairing an ATV, most home mechanics will find them easy to work with and repairs quick and trouble-free.

  Scheduled ATV maintenance should occur frequently at regular intervals. This routine maintenance should include changing the oil, inspecting the shift linkage – steering – suspension – coolant system – fuel system – drive belts – engine mounts, changing the spark plugs, and replacing the fuel and air filters. Having a quality parts manual specific to your ATV will help you identify the parts of your ATV and assist you during routine maintenance and repair.

  Doing routine maintenance on your ATV at home provides many benefits. It is less expensive than having an ATV shop do the maintenance. It prolongs the life of your ATV. And, it provides you a better understanding of the working components of your ATV.

  Even with diligent routine maintenance, ATVs may require periodic repairs. In the event that you need to repair your ATV, it will likely be easier if you have been doing your own routine maintenance as you will be more familiar with the mechanics of your engine. Another asset that makes ATV engine repair easier, is access to service manuals and parts catalogues. Since you already have a maintenance manual that youve been using for routine maintenance, you need only assure that you have on hand a parts catalogue for any repairs that are necessary.

  Your ATV will provide you with many years of service. Routine maintenance and periodic repairs at home will save you money and prolong the life of your ATV engine.

  49 pages in english pdf format that enables you to print only what you need.

  Contents include the following topics with exploded diagrams and part number lists.

  SPECIFICATIONS
  
  FRONT CAB
  
  REAR CAB and SEAT
  
  REAR RACK MOUNTING
  
  DECALS
  
  FRONT RACK and BUMPER MOUNTING
  
  ENGINE MOUNTING
  
  COOLING SYSTEM
  
  EXHAUST SYSTEM
  
  FUEL TANK
  
  OIL TANK
  
  AIR BOX
  
  FRONT DRIVE
  
  FRONT TIGHTENER
  
  FRONT STRUT
  
  CV JOINT BTB
  
  FRONT WHEEL
  
  FRONT BRAKE
  
  CONTROLS — THROTTLE ASM./CABLE
  
  CONTROLS – MASTER CYLINDER/BRAKE LINE
  
  STEERING POST
  
  HANDLEBAR and HEADLIGHT POD
  
  A–ARM/STRUT MOUNTING
  
  CENTER TIGHTENER
  
  SWING ARM/SHOCK MOUNTING
  
  DRIVE CLUTCH
  
  DRIVEN CLUTCH
  
  CLUTCH COVER
  
  GEARCASE/BRAKE and CHAIN COVER MOUNTING
  
  REAR BRAKE
  
  REAR WHEEL DRIVE
  
  ELECTRICAL/TAILLIGHT
  
  GEARCASE
  
  GEAR SELECTOR
  
  PISTON and CRANKSHAFT
  
  CRANKCASE and CYLINDER
  
  RECOIL STARTER
  
  CARBURETOR
  
  OIL PUMP
  
  MAGNETO
  
  STARTING MOTOR
  
  TOOL KIT
  
  PART NUMBER INDEX