2004 Polaris Predator 500 Owners Manual 04 – Instant Download ! (PS006492)
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This 2004 Polaris Predator 500 Owners Manual is an instant download and contains detailed instructions, illustrations and diagrams for repair and service. It is a great resource for experienced mechanics and do-it-yourselfers.
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2004 Polaris Predator 500 Owners Manual 04 – Instant Download ! (PS006492)
- This manual presented for you in electronic format you can just print out the page you need then dispose of it when you have completed your task. This manual has detailed illustrations as well as step by step written instructions with the necessary diagrams or pictures. These manuals are your number one source for repair and service information, specifically written for the do-it-yourself as well as the experienced mechanics worldwide used to use this factory manual to fix your vehicle. Using this repair manual is an inexpensive way to keep your car working properly. it is this level of detail, along with illustrations, that guide the reader through each service, repairs, maintenance procedure.
- 2004 POLARIS PREDATOR 500 OWNERS MANUAL – INSTANT DOWNLOAD !
SERVICE MANUAL COVERS:
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TABLE OF CONTENTS
WELCOME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
VEHICLE IDENTIFICATION NUMBERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
FEATURES AND CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
EMISSION CONTROL SYSTEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
MAINTENANCE AND LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
CLEANING AND STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
POLARIS PRODUCTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185A
ADJUSTMENTS . . . . . . . . . . . 142-159
Air Filter Systems . . . . . . . . . . . 112-113
B
Battery . . . . . . . . . . . . . . . . . . . . . . 134
Battery Charging . . . . . . . . . . . . 136-137
Battery Installation . . . . . . . . . . . . . 135
Battery Removal . . . . . . . . . . . . . . . 134
Battery Storage . . . . . . . . . . . . . . . . 135
Brake Fluid . . . . . . . . . . . . . . . . . . . . 60
Brake Levers . . . . . . . . . . . . . . . . . . . 59
Brakes . . . . . . . . . . . . . . . . . . . . 142-143
Break-In Period . . . . . . . . . . . . . . 70-71
C
Cab Removal, Front . . . . . . . . . . . . 124
Cab Removal, Rear . . . . . . . . . . . . . 123
Camber and Caster . . . . . . . . . . . . . 149
Carburetor/Idle RPM . . . . . . . . 158-159
Chain Tension . . . . . . . . . . . . . . 146-148
Choke . . . . . . . . . . . . . . . . . . . . . . . . 64
CLEANING AND STORAGE . 160-166
Clutch Lever . . . . . . . . . . . . . . . . . . . 57
Clutch Lever Freeplay . . . . . . . . . . 155
Compression Damping . . . . . . . . . . 154
C
Coolant Level, Radiator . . . . . . . . . 116
Coolant Level, Recovery Bottle . . . 115
Cooling System . . . . . . . . . . . . . 114-115
D
Driving Across Hills . . . . . . . . . . . . . 81
Driving Downhill . . . . . . . . . . . . . . . 84
Driving on Slippery Surfaces . . . . . . 79
Driving Over Obstacles . . . . . . . . . . . 88
Driving Procedures . . . . . . . . . . . . . . 77
Driving Safely . . . . . . . . . . . . . . . 77-88
Driving Through Water . . . . . . . . . 86-87
Driving Uphill . . . . . . . . . . . . . . . . . 80
E
Electrical Switches . . . . . . . . . . . . 52-53
Electronic Throttle Control . . . . . . . . 57
Engine Cooling System . . . . . . . . . 116
Engine Oil Level . . . . . . . . . . . . 105-106
Equipment Modifications . . . . . . . . . 23
F
FEATURES AND CONTROLS . . 52-68
Foot Brake . . . . . . . . . . . . . . . . . . . . 58
F
Front Suspension . . . . . . . . . . . 150-151
Fuel Filter . . . . . . . . . . . . . . . . . . . . . 64
Fuel Safety . . . . . . . . . . . . . . . . . . . . 69
Fuel Tank . . . . . . . . . . . . . . . . . . . . . 64
Fuel Valve . . . . . . . . . . . . . . . . . . . . . 63
H
Handlebars . . . . . . . . . . . . . . . . . . . 157
Headlight Adjustment . . . . . . . . . . . 122
Headlight Assembly
Replacement . . . . . . . . . . 119-120
Headlight Lamp Replacement . . . . . 118
J
Jetting Chart . . . . . . . . . . . . . . . . . . 177
K
K-turn . . . . . . . . . . . . . . . . . . . . . . . . 82
L
Light Switches . . . . . . . . . . . . . . . . . 55
Lights . . . . . . . . . . . . . . . . . 54, 117-122
Lubrication Points . . . . . . . . . . . . . . . 97
Lubrication Recommendations . . . . 104
186
Index
M
MAINTENANCE AND
LUBRICATION . . . . . . . . 91-141
Maintenance Record . . . . . . . . . 102-103
Making Turns . . . . . . . . . . . . . . . . . . 78
Manual Shift . . . . . . . . . . . . . . . . . 65-68
Master Cylinder . . . . . . . . . . . . . . . . 60
N
NOISE CONTROL SYSTEM . . . . 89-90
O
Oil Change . . . . . . . . . . . . . . . . 107-111
Oil Filter Change . . . . . . . . . . . 107-111
Oil Level . . . . . . . . . . . . . . . . . . 105-106
OPERATION . . . . . . . . . . . . . . . . 69-88
Operator Restrictions . . . . . . . . . . . . 14
Operator Safety . . . . . . . . . . . . . . . 14-51
P
Parking Brake . . . . . . . . . . . . . . . . 61-62
Parking on an Incline . . . . . . . . . . . . 85
Periodic Maintenance Schedule . 91-100
POLARIS PRODUCTS . . . . . . . . . 175
Pre-Ride Inspection . . . . . . . . . . . 72-73
R
Rear Suspension . . . . . . . . . . . . 152-154
Rebound Damping . . . . . . . . . . . . . 153
S
Safe Riding Gear . . . . . . . . . . . . . . 12-13
SAFETY . . . . . . . . . . . . . . . . . . . . . 8-51
Safety Decals and Locations . . . . . . 8-11
Safety Training . . . . . . . . . . . . . . . . . 15
Setting the Parking Brake . . . . . . . . . 61
Shift Pedal . . . . . . . . . . . . . . . . . . . . 65
Shifting . . . . . . . . . . . . . . . . . . . . . . . 67
Side Panel Removal . . . . . . . . . . . . 123
Spark Arrestor . . . . . . . . . . 90, 130-131
Spark Plug Removal and
Replacement . . . . . . . . . . 127-129
Spark Plugs . . . . . . . . . . . . . . . . 125-129
SPECIFICATIONS . . . . . . . . . . 176-177
Spring Preload . . . . . . . . . . . . . 151-152
Starting a Cold Engine . . . . . . . . . 74-75
Starting a Warm Engine . . . . . . . . . . 76
Steering Assembly . . . . . . . . . . . . . 149
Storage Recommendations . . . . 162-165
Suspension Adjustments . . . . . . 150-154
Suspension Settings . . . . . . . . . . . . 149
T
TABLE OF CONTENTS . . . . . . . . . . 5
Taillight/Brakelight
Lamp Replacement . . . . . . . . 121
Throttle Cable Freeplay . . . . . . . . . 156
Throttle Lever . . . . . . . . . . . . . . . . . . 56
Tires . . . . . . . . . . . . . . . . . . . . . 138-139
Toe Alignment . . . . . . . . . . . . . 144-145
Transporting the ATV . . . . . . . . . . . 166
TROUBLESHOOTING . . . . . . 167-173
Turning Around on a Hill . . . . . . . 82-83
U
USFS Approved Spark Arrestor . . . . 90
V
VEHICLE IDENTIFICATION
NUMBERS . . . . . . . . . . . . . . . 6-7
Vehicle Immersion . . . . . . . . . . 132-133
W
WARRANTY . . . . . . . . . . . . . . 178-180
WELCOME . . . . . . . . . . . . . . . . . . . 3-4
Wheel Installation . . . . . . . . . . . . . . 140
Wheel Nut Torque Specifications . . 141
Wheel Removal . . . . . . . . . . . . . . . 139————————————————————————————–
THANKS FOR VISITING THIS PAGE. HAVE A GREAT DAY THERE !!
60 reviews for 2004 Polaris Predator 500 Owners Manual 04 – Instant Download ! (PS006492)
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The process was pretty smooth. I was able to print out a hard copy quickly.
Quick easy transaction.
4th manual. All good complete manuals.
Ordering is easy but I wish they didn’t require so much personal info.
Instant delivery once payment made, and fabulous customer support when it was realised that a slightly different Manual was needed. The updated download was immediately made available, and email notification sent to me. Highly recommended supplier. Many thanks.