2007 Ducati 1098, 1098S Workshop Repair & Service Manual (Complete & Informative For Diy Repair) – – – – (MT030963)

2007 Ducati 1098, 1098S Workshop Repair & Service Manual (Complete & Informative For Diy Repair) ? ? ? ? (MT030963)

• This manual presented for you in electronic format you can just print out the page you need then dispose of it when you have completed your task. This manual has detailed illustrations as well as step by step written instructions with the necessary diagrams or pictures. These manuals are your number one source for repair and service information, specifically written for the do-it-yourself as well as the experienced mechanics worldwide used to use this factory manual to fix your vehicle. Using this repair manual is an inexpensive way to keep your car working properly. it is this level of detail, along with illustrations, that guide the reader through each service, repairs, maintenance procedure.
• 2007 Ducati 1098, 1098S Workshop Repair & Service Manual (COMPLETE & INFORMATIVE for DIY REPAIR) ? ? ? ? ?

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  LANGUAGE: English
  
  SIZE/PAGE: 714 Pages
  
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  ’07 Ducati 1098, 1098S

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  This highly detailed workshop service repair manual for download contains virtually everything you will ever need to repair, maintain, rebuild, refurbish or restore Ducati 1098(S) 2007. All diagnostic and repair procedures and gives you access to the same information that professional technicians and mechanics have. You can view and print out the complete repair procedures with this workshop service repair manual Download – you do not need to be skilled with a computer.

  General 0
  
  Information about the model 0
  
  Technical data 0
  
  Use and maintenance 0
  
  Fairings 0
  
  Controls – Devices 0
  
  Wheels – Suspension – Brakes 0
  
  Frame 0
  
  Fuel / Exhaust System 0
  
  Injection – ignition system 0
  
  Engine 0
  
  Electric system 0
  
  Section A
  
  General 0
  
  1 – How to use this manual 3
  
  Layout of the manual 4
  
  2 – Symbols – Abbreviations – References 5
  
  Product specifications 6
  
  3 – Hazardous Products – Warnings 8
  
  General safety rules 8
  
  General maintenance indications 10
  
  Section B
  
  Information about the model 0
  
  1 – Identification data 3
  
  Identification data for the Superbike 1098 3
  
  Section C
  
  Technical data 0
  
  1.1 – Technical specifications 3
  
  General 3
  
  Colours 4
  
  Transmission 4
  
  Timing system/valves 5
  
  Crankshaft 5
  
  Cylinder/Piston 5
  
  Gearbox 6
  
  Cooling system 6
  
  Front wheel 6
  
  Front suspension (1098) 6
  
  Front suspension (1098S) 7
  
  Rear wheel 7
  
  Rear suspension (1098) 7
  
  Rear suspension (1098S) 7
  
  Hydraulic brakes 8
  
  Charging system/alternator 8
  
  Injection – ignition system 8
  
  Fuel system 8
  
  Lights/instrument panel 9
  
  1.2 – Dimensions 10
  
  2 – Fuel, lubricants and other fluids 11
  
  3 – Torque settings 12
  
  Frame torque settings 12
  
  Engine torque settings 13
  
  4 – Service tools 16
  
  Special tools for the engine 16
  
  Special tools for the frame 22
  
  Section D
  
  Use and maintenance 0
  
  1 – Preliminary checks 3
  
  Running-in precautions 3
  
  Pre-ride checks 4
  
  2 – Starting – Engine warmup 5
  
  Starting the engine 5
  
  3 – Routine maintenance table 6
  
  Programmed maintenance plan: operations to be carried out by the dealer 6
  
  Programmed maintenance plan: operations to be carried out by the dealer 8
  
  4 – Maintenance operations 9
  
  Checking the engine oil level 9
  
  Changing the engine oil and filter cartridge 10
  
  Checking valve clearances 13
  
  Adjusting the valve clearances 14
  
  Checking the coolant level 15
  
  Change the coolant 16
  
  Changing and cleaning the air filters 17
  
  Changing the brake fluid 19
  
  Draining the braking circuit 22
  
  Fill the brake system with fluid 24
  
  Changing the clutch fluid 27
  
  Draining the clutch hydraulic circuit 28
  
  Filling the clutch circuit 30
  
  Adjusting the steering head bearings 32
  
  Adjusting the chain tension 33
  
  Checking brake pad wear and changing brake pads 35
  
  Adjusting the throttle cable 38
  
  Adjusting the clutch lever and front brake lever 40
  
  Adjusting the position of the gearchange and rear brake pedals 41
  
  Adjusting the front fork 42
  
  Adjusting the rear shock absorber 43
  
  Adjusting the rear ride height 45
  
  5 – Diagnostic instruments 47
  
  Description of the Ducati Diagnostic System instrument 48
  
  Tester power supply 50
  
  DDS tester 53
  
  Checking and adjusting timing belt tension 54
  
  Resetting the throttle position sensor (TPS) 58
  
  Adjusting the idle speed 62
  
  Checking the engine oil pressure 66
  
  Cylinder compression test 71
  
  Fuel pressure test 74
  
  Immobilizer override procedure 77
  
  Guided diagnosis 81
  
  Testing the battery charging system 84
  
  Deactivating the maintenance indication on the instrument panel 87
  
  Icons table 90
  
  Section E
  
  Fairings 0
  
  1 – Headlight shell – rear-view mirrors 3
  
  Removal of the rear-view mirrors 4
  
  Refitting the rear-view mirrors 5
  
  Removal of the headlight shell 6
  
  Refitting the headlight shell 8
  
  2 – Fairing panels 11
  
  Removal of the side fairings 12
  
  Removal of the front shield 14
  
  Refitting the front shield 14
  
  Refitting the side fairings 15
  
  3 – Seat – seat cowling and side panels 17
  
  Removal of the seat 18
  
  Removal of the side panels and seat cowling 19
  
  Refitting the side panels and seat cowling 22
  
  Refitting the seats 26
  
  Refitting the pillion seat 27
  
  4 – Front mudguard 28
  
  Removal of the front mudguard 28
  
  Refitting the front mudguard 29
  
  Section F
  
  Controls – Devices 0
  
  1 – Throttle and choke controls 3
  
  Adjusting the throttle cable 4
  
  Removal of the throttle cable 4
  
  Refitting the throttle twistgrip 5
  
  2 – Hydraulic clutch control 7
  
  Removal of the clutch master cylinder assembly 8
  
  Refitting the clutch master cylinder assembly 9
  
  Removal of the clutch slave cylinder 11
  
  Refitting the clutch slave cylinder 13
  
  3 – Front brake control 16
  
  Removal of the front brake master cylinder 17
  
  Refitting the front brake master cylinder 18
  
  4 – Rear brake control 19
  
  Removal of the complete rear brake control 20
  
  Disassembly of the rear brake master control 21
  
  Refitting the rear brake control 22
  
  5 – Gearchange control 23
  
  Removal of the complete gearchange control 24
  
  Disassembly of the gearchange control 25
  
  Refitting the gearchange control 26
  
  Section G
  
  Wheels – Suspension – Brakes 0
  
  1 – Front wheel 3
  
  Removal of the front wheel 4
  
  Overhauling the front wheel 6
  
  Refitting the front wheel 9
  
  2 – Front fork (1098) 11
  
  Removal of the front forks 12
  
  Overhauling the front forks 13
  
  Refitting the front forks 20
  
  3 – Hydraulic front brake 22
  
  Maintenance operations 23
  
  Removal of the front brake system 24
  
  Refitting the brake discs 26
  
  Overhauling the front brake components 27
  
  Refitting the front brake system 28
  
  4 – Rear wheel 30
  
  Removal of the rear wheel 31
  
  Overhauling the rear wheel 32
  
  Refitting the rear wheel 33
  
  5 – Rear swingarm 34
  
  Removal of the rear eccentric hub 35
  
  Removal of the rear eccentric hub 37
  
  Removal of the swingarm 39
  
  Inspecting the swingarm pivot shaft 41
  
  Overhauling the rear swingarm 42
  
  Refitting the swingarm 46
  
  6 – Hydraulic rear brake 48
  
  Removal of the rear brake caliper 49
  
  Removal of the rear brake disc 50
  
  Refitting the rear brake caliper 51
  
  7 – Rear suspension 52
  
  Rear suspension system 53
  
  Removal of the rear shock absorber 54
  
  Overhauling the rear shock absorber 55
  
  Removal of the rear suspension rocker arm 56
  
  Overhauling the rear suspension rocker arm 57
  
  Disassembly and overhaul of the shock absorber tie-rod 58
  
  Refitting the rear suspension 59
  
  8 – Final drive 61
  
  Inspecting the final drive 62
  
  Removal of the front sprocket 63
  
  Refitting the front sprocket 65
  
  Renewal of the rear sprocket 67
  
  Refitting the rear sprocket 68
  
  Washing the chain 69
  
  Lubricating the chain 69
  
  Section H
  
  Frame 0
  
  1 – Handlebars 3
  
  Removal of the handlebars 4
  
  Refitting the handlebars 5
  
  2 – Steering 6
  
  Adjusting the steering head bearings 7
  
  Steering angle adjustment 8
  
  Removal of the steering head components 9
  
  Refitting the steering head components 11
  
  3 – Steering damper (1098) 14
  
  Removal of the steering damper 15
  
  Refitting the steering damper 16
  
  4 – Footrest brackets 17
  
  Removal of the footrests 18
  
  Refitting the footrests 19
  
  5 – Stands 20
  
  Removal of the sidestand. 21
  
  Refitting the sidestand 23
  
  6 – Frame inspection 24
  
  Disassembly of structural components and the frame 25
  
  Checking the frame 29
  
  Reassembly of structural components and the frame 31
  
  7 – Number plate holder 33
  
  Removal of the number plate holder 34
  
  Section L
  
  Fuel / Exhaust System 0
  
  2 – Fuel tank 3
  
  Removal of the fuel tank 4
  
  Removal of the fuel filler cap assembly 6
  
  Refitting the fuel filler cap assembly 7
  
  Renewal of the fuel tank flange 8
  
  Refitting the fuel tank flange 9
  
  Refitting the fuel tank 10
  
  6 – Airbox – Throttle Body 14
  
  Removal of the throttle body 15
  
  Refitting the airbox and throttle body 23
  
  7 – Air intake 29
  
  Removal of the air filters 30
  
  Refitting the air filters 31
  
  8 – Exhaust system 32
  
  Removal of the exhaust system 33
  
  Refitting the exhaust system 37
  
  Section M
  
  Injection – ignition system 0
  
  2 – Fuel injection-ignition system 3
  
  3 – System components 4
  
  Electronic Control Unit (ECU) 4
  
  Removal of the battery support 6
  
  Refitting the battery support 9
  
  Electric injector 14
  
  Air pressure sensor 15
  
  Coolant temperature sensor 16
  
  Air temperature sensor 17
  
  Ignition coils 18
  
  Throttle Position Sensor (TPS) 21
  
  Rpm/timing sensor 22
  
  Injection relay 23
  
  CAN Line 24
  
  Section N
  
  Engine 0
  
  1 – Removalrefitting of the engine assembly 5
  
  Removal of the engine 6
  
  Refitting the engine 9
  
  2.1 – Lubrication system: oil pump 10
  
  Removal of the oil pump 11
  
  Disassembly of the oil pump 12
  
  Reassembly of the oil pump 13
  
  Refitting the oil pump 14
  
  2.2 – Lubrication system: oil cooler 15
  
  Removal of the lubrication system 16
  
  Oil cooler inspection 18
  
  Refitting the lubrication system 18
  
  3.2 – Cooling system: radiator 20
  
  Removal of the radiator 21
  
  Renewal of the cooling fan 23
  
  Refitting the radiator 24
  
  Removal of the cooling system hoses and unions 26
  
  Refitting the cooling system hoses and unions 29
  
  3.3 – Cooling system: water pump 32
  
  Removal of the water pump 33
  
  Refitting the water pump 36
  
  4.1 – Cylinder head assemblies: checks and adjustments 41
  
  Checking and adjusting the valve clearances 42
  
  Checking valve lift 44
  
  Checking the engine timing 46
  
  4.2 – Cylinder head assemblies: timing 49
  
  Removal of the timing belt covers 50
  
  Removal of the tensioner pulley/timing belt 51
  
  Removal of the camshaft pulleys/idler pulley 51
  
  Removal of the tensioner and idler pulley mounting studs 52
  
  Disassembly of the camshaft pulleys 53
  
  Removal of the timing belt driveshaft pulleys 54
  
  Refitting the timing belt driveshaft pulleys 56
  
  Refitting the idler and tensioner pulley mounting studs 58
  
  Reassembly of the timing pulleys 59
  
  Refitting the camshaft pulley/idler pulley 60
  
  Refitting the timing belts 63
  
  Refitting the timing covers 65
  
  4.4 – Cylinder head assemblies: camshafts 66
  
  Removal of the camshafts 67
  
  Checking the camshafts and supports 69
  
  Refitting the camshafts 70
  
  Removal of the intake manifold and coolant union 76
  
  Refitting the intake manifold and coolant union 77
  
  4.5 – Cylinder head assemblies: valvesrocker arms 78
  
  Removal of the cylinder heads 79
  
  Removal of the valves 80
  
  Removal of the valve rocker arms 81
  
  Overhaul of cylinder head components 84
  
  Reassembly of the cylinder head 91
  
  Fitting the cylinder head assemblies 98
  
  5 – Cylinder/piston assemblies 100
  
  Disassembly of the cylinder/piston 101
  
  Overhaul of the cylinder barrel/piston components 104
  
  Refitting the cylinder/piston assembly 109
  
  6.1 – Clutch assembly: clutch 113
  
  Description 114
  
  Disassembly of the clutch 115
  
  Inspection and overhaul of the clutch components 120
  
  Reassembly of the clutch 122
  
  6.2 – Clutch assembly: right-hand side crankcase cover 126
  
  Removal of the right-hand side crankcase cover 127
  
  Disassembly of the right-hand side crankcase cover 128
  
  Reassembly of the right-hand crankcase cover 129
  
  Refitting the right-hand side crankcase cover 131
  
  6.3 – Clutch assembly: primary drive gears 133
  
  Removal of the primary drive gears 134
  
  Refitting the primary drive gears and checking backlash 137
  
  7.1 – Gearbox assembly: gearchange mechanism 140
  
  Removal of the gearchange mechanism 141
  
  Disassembly of gear interlock plunger and pawl assembly 143
  
  Refitting the gear interlock plunger and pawl assembly 144
  
  Refitting the gearchange mechanism 145
  
  7.2 – Gearbox assembly: gearbox shafts 147
  
  Removal of the gearbox assembly 148
  
  Disassembly of the gearbox shafts 150
  
  Overhaul of the gearbox 155
  
  Inspection of the gear selector forks 156
  
  Inspection of the gear selector drum 157
  
  Reassembly of the gearbox shafts 158
  
  Reassembly of the gearbox 162
  
  8 – Flywheel/alternator 163
  
  Removal of the left-hand side crankcase cover 164
  
  Disassembly of the left-hand crankcase cover 166
  
  Removal of the flywheel/alternator assembly 167
  
  Overhaul of the flywheel/alternator assembly 169
  
  Refitting the flywheel/alternator assembly 177
  
  Refitting the left-hand crankcase cover 179
  
  9.1 – Crankcase assembly: external components 182
  
  Removal of external components 183
  
  Refitting the external components 186
  
  Removal of the timing gears 190
  
  Refitting the timing gears 191
  
  Removal of the starter motor idler gear 192
  
  Refitting the starter motor idler gear 193
  
  Checking the engine sensor air gap 194
  
  9.2 – Crankcase assembly: crankcase halves 195
  
  Separation of the crankcase halves 196
  
  Overhaul of the crankcase halves 199
  
  Main bearings 203
  
  Reassembly of the crankcase halves 204
  
  Shimming the shafts 207
  
  Reassembly of the crankcase halves 212
  
  9.3 – Crankcase assembly: connecting rods 218
  
  Removal of the connecting rods assembly 219
  
  Disassembly of the connecting rods 220
  
  Overhaul of the connecting rods 221
  
  Reassembly of the connecting rods 226
  
  Refitting the connecting rods. 228
  
  Electric system 0
  
  1 – Wiring diagram 4
  
  Key to wiring diagram 5
  
  Wiring colour codes 6
  
  Key to fusebox 6
  
  Routing of wiring on frame 7
  
  Plate 1 9
  
  Plate 2 9
  
  Plate 3 10
  
  Plate 4 10
  
  Plate 5 11
  
  Plate 6 11
  
  Plate 7 12
  
  Plate 8 13
  
  Plate 9 14
  
  Plate 10 14
  
  Plate 11 15
  
  Plate 12 15
  
  Plate 13 16
  
  Plate 14 17
  
  Plate 15 18
  
  Plate 16 19
  
  Plate 17 20
  
  Plate 18 21
  
  Plate 19 22
  
  Plate 20 23
  
  Plate 21 24
  
  Plate 22 24
  
  Plate 23 25
  
  Plate 24 26
  
  Plate 25 27
  
  Plate 26 28
  
  Plate 27 29
  
  Plate 28 30
  
  Plate 28 31
  
  Plate 29 32
  
  Plate 30 33
  
  Plate 31 34
  
  Plate 32 35
  
  Plate 33 36
  
  Plate 34 37
  
  Plate 35 38
  
  2 – Battery charging system 39
  
  Checking the battery charging system 39
  
  Recharging the battery 40
  
  Topping up the electrolyte 41
  
  Battery 44
  
  Alternator 46
  
  Regulator/rectifier 49
  
  3 – Electric starting system 52
  
  Electric starting system 52
  
  Starter motor 53
  
  Starter contactor 56
  
  4 – Lights and indicating devices 59
  
  Changing light bulbs 59
  
  High beam headlights relay 62
  
  Headlight aim 64
  
  5 – Indicating devices 65
  
  Checking the indicating system components 65
  
  Coolant temperature sensor 72
  
  Fan relay 73
  
  Checking operation of the fan relay 73
  
  Changing light bulbs 74
  
  6 – Protection and safety devices 78
  
  Checking protection and safety device components 78
  
  Checking the fuses 80
  
  7 – Instruments 81
  
  Instrument panel 81
  
  Instrument panel system 82
  
  Display settings and functions 84
  
  8 – Immobilizer and transponder 102
  
  9 – Diagnostic instruments 110
  
  Using a multimeter to check the electrical systems 110
  
  10 – USB Data Acquisition (DAQ) (for 1098S only) 112