2012 Arctic Cat Prowler Xt Xtx And Xtz Rov Service Manual (PS005416)

2012 Arctic Cat Prowler Xt Xtx And Xtz Rov Service Manual (PS005416)

• This manual presented for you in electronic format you can just print out the page you need then dispose of it when you have completed your task. This manual has detailed illustrations as well as step by step written instructions with the necessary diagrams or pictures. These manuals are your number one source for repair and service information, specifically written for the do-it-yourself as well as the experienced mechanics worldwide used to use this factory manual to fix your vehicle. Using this repair manual is an inexpensive way to keep your car working properly. it is this level of detail, along with illustrations, that guide the reader through each service, repairs, maintenance procedure.
• Service manual for the 2012 Arctic Cat Prowler XT, XTX and XTZ ROVs. Manual is broken down into the following sections:

  General Information ……………………………………………………. 2

  General Specifications…………………………………………………… 2

  Torque Specifications ……………………………………………………. 3

  Torque Conversions (ft-lb/N-m)……………………………………….. 4

  Break-In Procedure ………………………………………………………. 4

  Gasoline – Oil – Lubricant……………………………………………….. 4

  Genuine Parts………………………………………………………………. 5

  Preparation For Storage ………………………………………………… 5

  Preparation After Storage………………………………………………. 6

  Periodic Maintenance …………………………………………………. 7

  Periodic Maintenance Chart …………………………………………… 7

  Lubrication Points …………………………………………………………. 8

  Air Filter ………………………………………………………………………. 8

  Valve/Tappet Clearance…………………………………………………. 9

  Testing Engine Compression………………………………………… 10

  Spark Plug…………………………………………………………………. 10

  Liquid Cooling System…………………………………………………. 11

  Muffler/Spark Arrester …………………………………………………. 11

  Adjusting Throttle Cable ………………………………………………. 11

  Adjusting Engine RPM (Idle) ………………………………………… 12

  Engine/Transmission Oil – Filter ……………………………………. 12

  Front Differential/Rear Drive Lubricant …………………………… 13

  Tires………………………………………………………………………….. 13

  Driveshaft/Coupling …………………………………………………….. 14

  Nuts/Bolts/Cap Screws………………………………………………… 14

  Ignition Timing ……………………………………………………………. 14

  Lights ………………………………………………………………………… 14

  Shift Lever………………………………………………………………….. 16

  Frame/Welds/Racks…………………………………………………….. 16

  Hydraulic Brake Systems……………………………………………… 16

  Burnishing Brake Pads ………………………………………………… 18

  Checking/Replacing V-Belt ………………………………………….. 18

  Engine/Transmission…………………………………………………. 21

  Troubleshooting ………………………………………………………….. 22

  Removing Engine/Transmission ……………………………………. 24

  Top-Side Components …………………………………………………. 25

  Removing Top-Side Components………………………………….. 26

  Servicing Top-Side Components …………………………………… 29

  Installing Top-Side Components……………………………………. 36

  Left-Side Components…………………………………………………. 39

  Removing Left-Side Components………………………………….. 40

  Servicing Left-Side Components…………………………………… 42

  Installing Left-Side Components……………………………………. 44

  Right-Side Components ………………………………………………. 46

  Removing Right-Side Components ……………………………….. 46

  Servicing Right-Side Components…………………………………. 49

  Installing Right-Side Components …………………………………. 50

  Center Crankcase Components ……………………………………. 52

  Separating Crankcase Halves ………………………………………. 52

  Disassembling Crankcase Half……………………………………… 53

  Servicing Center Crankcase Components ……………………… 54

  Assembling Crankcase Half………………………………………….. 59

  Joining Crankcase Halves ……………………………………………. 61

  Installing Engine/Transmission ……………………………………… 62

  Fuel/Lubrication/Cooling ……………………………………………. 64

  Electronic Fuel Injection ………………………………………………. 64

  Throttle Body ……………………………………………………………… 64

  Throttle Cable Free-Play………………………………………………. 64

  Gas Tank …………………………………………………………………… 65

  Oil Filter/Oil Pump ………………………………………………………. 66

  Testing Oil Pump Pressure …………………………………………… 66

  Liquid Cooling System ………………………………………………….67

  Electric Fuel Pump/Fuel Level Sensor …………………………….69

  Troubleshooting……………………………………………………………71

  Electrical System……………………………………………………….72

  Electrical Connections…………………………………………………..72

  Battery………………………………………………………………………..72

  RPM Limiter ………………………………………………………………..73

  Testing Electrical Components……………………………………….73

  Accessory Receptacle/Connector …………………………………..73

  Brakelight Switch (Pressure) ………………………………………….73

  Fan Motor ……………………………………………………………………74

  Fuse Block/Power Distribution Module…………………………….75

  Ignition Coil …………………………………………………………………75

  Speed Sensor ……………………………………………………………..76

  Ignition Switch……………………………………………………………..77

  Handlebar Control Switches…………………………………………..77

  Front Drive Selector Switch……………………………………………78

  Front Drive Selector Actuator …………………………………………78

  Gear Position Switch …………………………………………………….78

  Stator Coil …………………………………………………………………..79

  Starter Relay ……………………………………………………………….79

  Starter Motor ……………………………………………………………….80

  Electronic Control Unit (ECU) ………………………………………..80

  Regulator/Rectifier ……………………………………………………….80

  Lights………………………………………………………………………….81

  Ignition Timing……………………………………………………………..82

  Tilt Sensor …………………………………………………………………..82

  Throttle Position Sensor (TPS)……………………………………….83

  Diagnostic Trouble Codes (DTC) ……………………………………85

  Troubleshooting……………………………………………………………87

  Drive System …………………………………………………………….88

  Front Drive Actuator ……………………………………………………..88

  Front Differential…………………………………………………………..89

  Drive Axles ………………………………………………………………….99

  Rear Gear Case…………………………………………………………101

  Hub…………………………………………………………………………..101

  Hand Brake Lever/Master Cylinder Assembly…………………102

  Hydraulic Brake Caliper……………………………………………….102

  Troubleshooting Drive System………………………………………105

  Troubleshooting Brake System……………………………………..106

  Suspension……………………………………………………………..107

  Shock Absorbers………………………………………………………..107

  Front A-Arms……………………………………………………………..107

  Rear A-Arms ……………………………………………………………..108

  Wheels and Tires ……………………………………………………….109

  Troubleshooting………………………………………………………….110

  Steering/Frame/Controls …………………………………………..111

  Steering Post/Tie Rods ……………………………………………….111

  LCD Gauge ……………………………………………………………….112

  Handlebar Grip…………………………………………………………..113

  Throttle Control ………………………………………………………….113

  Steering Knuckles ………………………………………………………114

  Measuring/Adjusting Toe-Out……………………………………….116

  Front Rack…………………………………………………………………116

  Front Bumper Assembly (acprc)…………………………………………117

  Front Body Panel/Fender …………………………………………….117

  Exhaust System…………………………………………………………118

  Rear Body Panel/Rack ………………………………………………..119

  Seat………………………………………………………………………….120

  Troubleshooting………………………………………………………….121

  Book marked chapters for easy navigation allowing you to identify exact repair service procedures in the quickest time possible.

  Notes, cautions and warnings throughout each chapter pinpoint critical service information.

  Numbered instructions guide you through every repair procedure in a step-by-step fashion.

  Bold figured numbers help you quickly match illustrations with instructions.

  Detailed illustrations, exploded diagrams, drawings and photos guide you through every service repair procedure.

  Numbered table of contents easy to use so that you can find the information you need fast.

  Manual Language: English

  File Format: PDF

  File Delivery: PDF (Instant Download)

  Pages:219

  To purchase this repair manual just click on the green instant download button at the upper right hand corner of this page. After purchasing just download it to your computer to save it and print pages from it whenever you need it.

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