Ajs Singles 5Th Edition 1948 Instruction Repair Manual (MT042416)

Ajs Singles 5Th Edition 1948 Instruction Repair Manual (MT042416)

• This manual presented for you in electronic format you can just print out the page you need then dispose of it when you have completed your task. This manual has detailed illustrations as well as step by step written instructions with the necessary diagrams or pictures. These manuals are your number one source for repair and service information, specifically written for the do-it-yourself as well as the experienced mechanics worldwide used to use this factory manual to fix your vehicle. Using this repair manual is an inexpensive way to keep your car working properly. it is this level of detail, along with illustrations, that guide the reader through each service, repairs, maintenance procedure.
• Make AJS
  
  Model SINGLES 5TH EDITION
  
  Year 1948-1957
  
  Pages 182
  
  Item INSTRUCTION AND MAINTENANCE MANUAL

  Bookmarks Search
  
  Format PDF SCAN

  ?INDEX
  
  A.V.C. regulator and cut-out unit, 139 Adjustment:brake shoes, 130 dynamo chain, 69front chain, 68front-wheel bearings, 122 magneto chain, 70Monobloc carburetter, 62push rod, 31Scrambles models, 160 rear chain, 68, 69rear-wheel bearings, 124, 128 regulator 140 Steering-head, 101 Ammeter, testing, 145 Battery, 146 Big-end:checking, 42rattle in, 20Brake-drum arrangement, 127 Bake-shoe adjustment, 130 Brakes, 129cause of ineffective, 130 Trials models, 152 Cam markings, 64Cam-wheel bushes, remov-ing, 43Cams: Clutch, A.M.C., slip, 94Clutch, C.P. type, 89dismantling, 91lubricating cable, 90reassembling, 91slip, 90Compression, checking, 25 Compression ratio: increasing, 54on Scrambles models, 154,Connecting-rod, renewing, Contact-breaker, 133 Crankcase, 50assembly, 53separating, 41Cut-out and regulator unit, 139 Cut-out contacts, cleaning, 140 Cylinder compression,checking, 25Cylinder-head, 29alloy type, 17, 18Cylinder-wall feed, 14 Decarbonising, 25Scrambles engines, 162Dynamo, 136Dynamo-chain adjustment, 68 Dynamo output, checking, 138 500-c.c. models (contd.):frame and forks, 101 sparking-plugs, 55technical data, 177-162 transmission, 68tuning, 166wheels, 122Flywheel:assembly, 48end float, 23, 24Shafts: removal of, 44replacing, 47Flywheels:Scrambles models, 156separating, 42Trials models, 151 Foot-change assembly, 73Foot-change springs, 77Fork assembly, removing, 109 Fork springs:changing, 106 data, 176Fork, faults in, 105, 106Frame, 100maintenance, 101modifications to, 120Front-chain adjustment, 68Front-wheel bearings, 122Fuels for Scrambles en-gines, 162
  
  fitting timing, 65racing, 168Camshaft: bushes, refitting, 51end-float, noise in, 22wear, 17Camshaft: fitting special, 53, 167types of, 54 ,Carbon removal, 28Carburetter: adjusting Monobloc, 62cleaning, 30Monobloc, 59Scrambles engines, 161 getting on Trials and Scrambles models, 159 slow-running adjustment, 62 T . T . type, 159throttle-slide markings, 58 tuning, 167up to 1954, 57Carburetters, 55Chain adjustment, 68 Clutch, A. M .C . 92adjustment, 93 dismantling, 95 Electrical equipment, 136Trials models, 152Engine:decarbonising, 25design changes, table of, 38 dismantling, 36fitting later-type, 6750 0-cc , 36 noises, 19nut sizes, 45overhaul, 36reassembling, 48removal, 37Scrambles, 160servicing, 11, 25350-c.c, 36 tuning, 166Exhaust-valve seising,remedying, 16 Fabric oil filter, 34Fault location, 11Filters, oil, 34500-cc. models: brakes, 128carburetters, 55electrical equipment, 133engine overhaul, 36 Gear ratios, table of, 174, 175 Gearbox, A .M . C type:clutch adjustment, 93clutch shock absorbers, clutch Slip, 94construction, 92dismantling, 96root-change mechanism, 92 kick-starter, 99reassembling, 99Gearbox, B.52 type:clutch rattle, 78construction, 76faulty gear selection, 76 gears removal and re-fitting, 87, 88kick-starter, 79, 86noisy gear selection, 77oil leakage, 79Gearbox, C.P. type:chaincase, 80clutch assembly, 81construction, 71dismantling, 81exhaust pipe, 80extracting bushes, 83faulty gear selection, 73

  INDEX
  
  Gearbox, C.P. type (contd.):
  
  foot-change assembly, 85
  
  noise, 71
  
  noisy gear engagement,
  
  74
  
  reassembling, 84
  
  silencer, 80
  
  Gearbox,Trials models. 151
  
  Grinding-in valves, 28
  
  Headlamps, 142
  
  pre-focus type, 144
  
  Ignition system, 133
  
  Ignition timing:
  
  checking, 32
  
  Scrambles engines, 161
  
  setting, 34
  
  Lubricants, recommended,
  
  165
  
  Lubrications system, 36
  
  Lubrication of rear chain,
  
  71
  
  Magnetic oil filter, 34
  
  Magneto, 136
  
  Magneto-chain adjustment,
  
  70
  
  Main bearings, removing,
  
  43
  
  Maintenance:
  
  frame, 101
  
  periodical, 35
  
  Monobloc carburetter, 59,
  
  60
  
  Noise, 11
  
  engine, 19
  
  silencer, 59
  
  Oil:
  
  checking fork content,
  
  108
  
  consumption, cause of
  
  excessive, 12
  
  leaks, 14
  
  loss of, 13
  
  Oil filters, 34
  
  Oil pump, 34
  
  Oil pump plunger, 33
  
  modification, 12
  
  Oil tank, 118
  
  Overhead-valve engines,
  
  servicing valve
  
  guides, 18
  
  Periodic maintenance,
  
  Trials and Scrambles
  
  models, 163
  
  Petrol consumption:
  
  cause of excessive, 62
  
  checking, 58
  
  reducing heavy, 56
  
  Petrol tank, 31
  
  Piston:
  
  high-compression, 153
  
  removal, 41
  
  wirewound, 21
  
  Piston slap, cause of, 20
  
  Positive-earth system, converting
  
  to, 135
  
  Push-rod adjustment, 31
  
  Scrambles engines, 160
  
  Pump, oil, 34
  
  Quick detachable wheel, 128
  
  Racing cams, 168
  
  Rear chain:
  
  adjustment, 69
  
  lubrication, 71
  
  Rear suspension:
  
  dismantling, 117
  
  spring data, 176
  
  Rear wheel:
  
  bearings, 124
  
  refitting, 127
  
  removing, 126
  
  Regulator:
  
  adjustment, 141
  
  testing, 140
  
  Regulator and cut-out, 139
  
  Rocker box:
  
  dismantling, 44
  
  noise, 23
  
  refitting, 30
  
  Routine maintenance table,
  
  35
  
  Scrambles models, 152
  
  engines, 160
  
  exhaust-pipe length, 156
  
  flywheels, 156
  
  high-compression pistons
  
  for, 153
  
  measuring compression
  
  ratio, 154
  
  rear wheel, 128
  
  sparking-plugs, 154
  
  technical data, 177
  
  wheel balance, 158
  
  Servicing engine, 25
  
  Shuttle type damping, 105
  
  Sidecar conversion, 132
  
  Silencer, noise in, 59
  
  Slow-running adjustment,
  
  62
  
  Sparking-plugs, 55, 145
  
  for Scrambles models, 154
  
  Springs and colour code,
  
  table of, 118
  
  Steering-damper, fitting,
  
  103
  
  Steering faults, 103, 104
  
  Steering-head adjustment,
  
  101
  
  Suspension:
  
  rear, 117
  
  Teledraulic, 105, 113
  
  T.T. type carburetter, 159
  
  Tappet-guide removal, 45
  
  Technical data tables, 177-
  
  183
  
  Teledraulic suspension, 105,
  
  113
  
  350-c.c. models:
  
  brakes, 128
  
  carburetter, 55
  
  electrical equipment, 133
  
  engine overhaul, 36
  
  frame and forks, 101
  
  sparking-plugs, 55
  
  technical data, 177-182
  
  transmission, 68
  
  tuning, 166
  
  wheels, 122
  
  Throttle-slide markings, 58
  
  Timing:
  
  ignition, 32, 34
  
  valve, 64, 67
  
  Timing gears, setting, 63
  
  Timing-gear cover, oil leaks
  
  in, 15
  
  Timing-gear noise, 22
  
  Tools, 40,46,48,52, 66, 169
  
  Transmission, 68, 73
  
  Trials models:
  
  brakes, 152
  
  electrical system, 152
  
  flywheels, 150
  
  front chaincase, 151
  
  gearbox, 151
  
  gear ratios, 151
  
  rear-wheel, 128
  
  Tuning the engine, 166
  
  Valve grinding, 38
  
  Valve guides, 18
  
  looseness of, 17
  
  Valve-rocker wear, 16
  
  Valve springs:
  
  coil type, 18
  
  removal, 26
  
  wear in, 15
  
  Valve tappets and guides,
  
  refitting, 51
  
  Valve timing:
  
  checking, 67
  
  Scrambles engines, 161
  
  setting, 64
  
  Valve wear, 16
  
  Wheel:
  
  checking alignment, 104
  
  quick detachable, 128
  
  removing rear, 126
  
  Scrambles models, 158
  
  Wheels, 122
  
  Wheel-hub arrangement, 125
  
  Wire-wound pistons, 21
  
  Wiring diagram:
  
  1945-50 models, 146
  
  1952-53 models, 147
  
  1954-57 models, 148

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