Arctic Cat Snowmobile 2002 Service Repair Manual (PS018488)

Arctic Cat Snowmobile 2002 Service Repair Manual (PS018488)

• This manual presented for you in electronic format you can just print out the page you need then dispose of it when you have completed your task. This manual has detailed illustrations as well as step by step written instructions with the necessary diagrams or pictures. These manuals are your number one source for repair and service information, specifically written for the do-it-yourself as well as the experienced mechanics worldwide used to use this factory manual to fix your vehicle. Using this repair manual is an inexpensive way to keep your car working properly. it is this level of detail, along with illustrations, that guide the reader through each service, repairs, maintenance procedure.
• This high quality Service Repair Manual contains the complete Knowledge to Mantain, Diagnose, Repair, Adjust and Rebuild your Veichle.
  
  It’s the same Information that expert Technicians and Mechanics have. All Repairs are Covered and are divided into Indexed sections and subsections. Step by Step Instructions in conjunction with Detailed pictures, illustrations, Wiring diagrams and Trobleshooting tables, show you How to get a Perfect Result.

  Arctic cat 2002 models covered:
  
  Bearcat Widetrack
  
  Mountain Cat 500
  
  Mountain Cat 570
  
  Mountain Cat 600 EFI/600 EFI LE
  
  Mountain Cat 800/800 LE
  
  Mountain Cat 800 EFI/800 EFI LE
  
  Mountain Cat 1000
  
  Pantera 550
  
  Pantera 600 EFI
  
  Pantera 800 EFI
  
  Panther 440
  
  Panther 570 esr/570 r
  
  Thundercat 1000
  
  Z 370/370 es
  
  Z 440/440 es
  
  Z 570/570 esr Z 570 SS
  
  ZL 500
  
  ZL 550/550 esr
  
  ZL 600 EFI/600 EFI esr ZL 600 EFI SS
  
  ZL 800 EFI esr ZL 800 EFI SS
  
  ZR 120
  
  ZR 500 ZR 500/500 LE/500 CC
  
  ZR 600 ZR 600 EFI/600 EFI CC
  
  ZR 800/800 CC ZR 800 EFI/800 EFI CC
  
  ZRT 600

  —Index of Contents—
  
  1 – General Information
  
  Snowmobile Identification
  
  Recommended Gasoline and Oil
  
  Break-In Procedure
  
  Genuine Parts
  
  High Altitude Operation
  
  Drive Chain Lubrication (120 cc)
  
  Preparation For Storage
  
  Preparation After Storage
  
  After Break-In Checkup Checklist
  
  Torque Conversions
  
  Tightening Torque (General Bolts)
  
  Fraction/Decimal Conversion Chart
  
  Drill Bit Sizes (Number) Chart
  
  MM/In. Conversion Chart
  
  Servicing Symbols
  
  2 – Engine
  
  Engine
  
  Removing Engine (Table of Contents)
  
  Disassembling Engine (Table of Contents)
  
  Servicing Components (120 cc)
  
  Cleaning and Inspecting Engine
  
  Measuring Critical Components
  
  2002 Arctic Cat Engine Specifications
  
  Assembling Engine (Table of Contents)
  
  Assembly Schematics (Table of Contents)
  
  Installing Engine (Table of Contents)
  
  Troubleshooting Engine (120 cc)
  
  Troubleshooting Engine (Carbureted Models)
  
  Troubleshooting Engine (EFI Models)
  
  Troubleshooting Engine
  
  3 – Axial Fan/Belt (370/440 cc)
  
  Repairing Water Pump (Twin)
  
  Repairing Water Pump (600 cc Triple)
  
  Repairing Water Pump (1000 cc)
  
  Pressure Testing Engine
  
  Liquid Cooling System
  
  Cooling System Schematics
  
  Recoil Starter (120 cc Model)
  
  Recoil Starter
  
  Arctic Power Valve (APV) System
  
  4 – Fuel Systems
  
  Fuel System (Carbureted)
  
  Fuel System (Batteryless EFI)
  
  Fuel System (Related Items)
  
  5 – Electrical Systems
  
  2002 Electrical Specifications Chart
  
  Resistance Tests Chart
  
  Electrical Specifications (Individual)
  
  Transistorized Ignition System (120 cc Model)
  
  Testing Electrical Components3
  
  Troubleshooting/Testing Ignition System
  
  120 cc Model
  
  EFI Models
  
  Fan Cooled Models
  
  Twin L/C & Triple Models
  
  Digital 3-D Ignition
  
  (500/600/800/1000 cc Models)
  
  Testing Main Wiring Harness (120 cc Model)
  
  Testing Electrical Resistances
  
  120 cc Model
  
  EFI Models
  
  370 cc Models/440 cc Panther Model
  
  500/600 cc Twin Carburetor Models
  
  440 cc Z Models/550 cc Models
  
  600 cc Triple Model
  
  800 cc Carbureted Models
  
  570/1000 cc Models
  
  Peak Voltage Tests (Fan Cooled Models)
  
  Peak Voltage Tests (Carbureted APV Models)
  
  Peak Voltage Tests (EFI Models/550/1000 cc Models)
  
  Testing Low-Oil Light Sensor
  
  Testing High Temperature Sensor
  
  Testing High Temperature Warning Light
  
  Testing Fuel Gauge
  
  Testing Fuel Gauge Sender
  
  Testing Electric Fuel Pump
  
  Electric Start Components
  
  Solenoid
  
  Charging Diode
  
  Fuse
  
  Ignition Switch – Electric Start Function
  
  Starter Motor
  
  Troubleshooting Electric Start
  
  Wire Color Code and Function Description
  
  Ignition Timing
  
  2002 Ignition Timing Specifications
  
  2002 Wiring Diagram Index (Ignition)
  
  2002 Wiring Diagrams
  
  6 – Chassis electrical Systems
  
  Brakelight Switch (Hydraulic System)
  
  Brakelight Switch (Mechanical System)
  
  Headlight Dimmer Switch
  
  Testing Handlebar Warmer Elements(ON/OFF Function)
  
  Testing Thumb Warmer Element(ON/OFF Function)
  
  Testing Handlebar Warmer Elements(HI/OFF/LO Function)
  
  Testing Thumb Warmer Element(HI/OFF/LO Function)
  
  Testing Handlebar Warmer Switch(ON/OFF Function)
  
  Testing Handlebar Warmer Switch(HI/OFF/LO Function)
  
  Testing Thumb Warmer Switch(OFF/ON Function)
  
  Testing Thumb Warmer Switch(HI/OFF/LO Function)
  
  Testing Passenger Handwarmer Switch
  
  Testing Passenger Handwarmer Elements
  
  Wire Color Code and Function Description
  
  2002 Wiring Diagrams (Main and Hood)
  
  7 – Steering and Body
  
  Steering
  
  Steering Post (120
  
  Steering Post (AWS III)
  
  Steering Post (AWS V)
  
  Ski
  
  Ski (120 cc)
  
  Ski Wear Bar
  
  Drag Link
  
  Tie Rods (120 cc)
  
  Front Tie, Rods
  
  Spindle
  
  Steering Tie Rod
  
  Ski Alignment
  
  Front Suspension A-Arms (120 cc)
  
  Front Suspension Arms
  
  Front Suspension (Ski) Shock Absorber
  
  Sway Bar
  
  Console (EFI Models)
  
  Console (Carbureted Model – Style A)
  
  Console (Carbureted Models – Style B)
  
  Belly Pan
  
  Seat/Cushion/Taillight Housing (120 cc)
  
  Taillight Housing
  
  Windshield
  
  Backrest/Rack/Taillight Assembly
  
  Tunnel/Rear Bumper/Snowflap
  
  Headlight Assembly (120 cc)
  
  Headlight Assembly (1 Bulb Halogen
  
  Adjusting Headlight Aim (1 Bulb Halogen)
  
  Headlight Assembly (3 Bulb Halogen)
  
  Adjusting Headlight Aim (3 Bulb Halogen)
  
  Torque Specifications
  
  Torque Specifications (General Bolts)
  
  8 – Drive Train and brake system
  
  Drive Train and Brake Systems
  
  Drive Chain and Sprockets (120 cc)
  
  Drive Belt
  
  Drive Clutch
  
  Driven Pulley
  
  Drive Clutch/Driven Pulley
  
  Drive Train Schematics (w/Reverse)
  
  Drive Train Schematics (w/o Reverse)
  
  Drive Train/Brake Disc (w/Reverse)
  
  Drive Train/Brake Disc (w/o Reverse)
  
  Chain Adjuster
  
  Brake System (Hydraulic)
  
  Brake Lever/Master Cylinder Assembly (Hydraulic System)
  
  Brake System (Mechanical/Quick-Adjust)
  
  Brake Control (Mechanical/Quick-Adjust)
  
  2002 Drive System Specifications (Production)
  
  Chain Case Performance Specifications
  
  With Tension Pad Tightener System
  
  Chain Case Performance Specifications
  
  With Roller Tightener System
  
  Drive System Components
  
  Arctic Cat Cam Arms
  
  Comet Cam Arms
  
  Comet-To-Arctic Cat Cam Arm Conversion Chart
  
  Chains & Sprockets
  
  Arctic Cat Drive Belt Dimension Chart
  
  Arctic Cat Drive Belt Replacement Chart
  
  Center-To-Center/Offset Specifications
  
  Torque Specifications
  
  Troubleshooting Drive Clutch/Driven Pulley
  
  Troubleshooting Drive Belt
  
  Troubleshooting Hydraulic Brake System
  
  9 – Track / Rear Suspension
  
  Understanding the Suspension
  
  Suspension Setup Basics
  
  2002 Suspension Mounting Location Chart
  
  Chassis and Skid Frame
  
  Mounting Locations (2002)
  
  Servicing Chart
  
  Slide Rail Schematics 3
  
  Front Arm Schematics
  
  Rear Arm Schematics
  
  Idler Wheels Schematics
  
  Articulating Skid Frame Schematic
  
  Repair Procedure 1
  
  Repair Procedure 2
  
  Repair Procedure 3
  
  Repair Procedure 4
  
  Drive Sprocket Location
  
  Drive Track Usage Chart
  
  Drive Track Lug Patterns
  
  Idler Wheel Selection Chart
  
  Torque Specifications
  
  Rebuildable Shock Absorber Usage Guide
  
  Rebuildable Shock Accessory Part Numbers
  
  Shock Absorber Usage Guide
  
  Rear Spring Selection Chart
  
  Front Suspension Ski Springs
  
  Front Suspension Sway Bar
  
  Rear Suspension (Front Arm Springs)
  
  Standard Shock & Spring Chart – 2002 Models
  
  Optional Rear Arm Spring Chart – 2002 Models
  
  Rebuildable Shock Piston Depth Chart
  
  Rebuildable Shock Tools Required
  
  Rebuildable Shock Rebuild Kits
  
  2002 Valve Stacks
  
  Servicing IFP Style Shocks
  
  Servicing Front Arm Quick-Adjust Shock
  
  Installing Internal Travel Limiting Spacers
  
  Servicing Rebuildable Shocks & Remote
  
  Reservoir w/Clicker
  
  Bearing Cap and Shaft Seal
  
  Shaft Eyelet
  
  Ski Shocks Bottom-Out Bumper
  
  Pressurizing Rebuildable Shocks
  
  Troubleshooting Track
  
  Snowmobile Wiring Diagram 2002

  File Format: PDF
  
  Language: English
  
  Required Software: Adobe PDF Reader
  
  Specifics: Indexed & Printable & High Quality
  
  Compatible with all versions of Windows & Macintosh

  Arctic Cat Snowmobile 2002 Service Repair Manual
  
  ——————
  
  How to use:
  
  .PDF files are digital documents created with Adobe Acrobat software, and to use them, you Need to Have Acrobat Reader installed on your Computer. Adobe Reader software is the free standard for reliably Viewing, Printing, and Annotating PDF documents. It’s Available for any version of Windows, Macintosh, and some portable devices. I do not Recommend the use of Acrobat Reader on portable devices, such as mobile or little tablet, but only on Laptops and Personal Computers, because of their higher computing power.

  How to Print:
  
  Adobe Reader software offers custom printing services. It’s possible to print a portion of a page, a single page, a selected interval of pages or the entire document. In addition, you can print to file your favorite pages, then view and print on another device.

  How to Download:
  
  The payment is processed in real time so after few moments you will receive the email with the download link. All of the most common forms of digital payment are accepted, even without registration, in total safety.

  -How to Identify the exact Model/Year of the Vehicle:
  
  With the Vehicle Identification Number (VIN). It is stamped into the chassis of the vehicle. The decal also displays pertinent production information about the year.

  -How to get Help:
  
  This manual is suitable for every person who has minimal technical knowledge. All the repair procedures are explained to the smallest detail. The use is very simple and intuitive, you only need an efficient and updated computer. For any help or to have a new download link just send an e-mail. I will answer as soon as possible. We stand behind our products and have had hundreds of satisfied customers.