Arctic Cat Snowmobile 2004 Service Repair Manual (PS028746)

Arctic Cat Snowmobile 2004 Service Repair Manual (PS028746)

• This manual presented for you in electronic format you can just print out the page you need then dispose of it when you have completed your task. This manual has detailed illustrations as well as step by step written instructions with the necessary diagrams or pictures. These manuals are your number one source for repair and service information, specifically written for the do-it-yourself as well as the experienced mechanics worldwide used to use this factory manual to fix your vehicle. Using this repair manual is an inexpensive way to keep your car working properly. it is this level of detail, along with illustrations, that guide the reader through each service, repairs, maintenance procedure.
• Complete Service Repair Manual
  
  Arctic Cat Snowmobile 2004

  This Manual is specifically written for the do-it-yourselfer as well as the experienced mechanic. Using this repair manual is an inexpensive way to keep you vehicle working properly. Each manual provides step-by-step instructions based on the complete disassembly of the machine. The high level of detail, along with hundreds of illustrations and details guide the reader through each service and repair procedure.
  
  This is the same manual used by dealer technicians to service, repair and mantain your Arctic Cat Snowmobile 2004.

  Models covered:
  
  AC 440 SNO PRO
  
  BEARCAT 570
  
  BEARCAT WIDE TRACK
  
  FIRECAT 500
  
  FIRECAT 600
  
  FIRECAT 600 EFI
  
  FIRECAT 700
  
  FIRECAT 700 EFI
  
  KING CAT 900
  
  MOUNTAIN CAT 570
  
  MOUNTAIN CAT 600 EFI
  
  MOUNTAIN CAT 800 EFI
  
  MOUNTAIN CAT 900
  
  MOUNTAIN CAT 900 EFI
  
  PANTERA 550
  
  PANTERA 600 EFI
  
  PANTERA 800 EFI
  
  PANTHER 370
  
  PANTHER 570
  
  SABERCAT 500
  
  SABERCAT 600
  
  SABERCAT 600 EFI
  
  SABERCAT 700 EFI
  
  T660
  
  T660 TURBO
  
  Z 370
  
  Z 440
  
  Z 570
  
  ZR 120
  
  ZR 900
  
  ZR 900 EFI

  Typical Index of Contents:
  
  1 – General Specifications
  
  Snowmobile Identification
  
  Recommended Gasoline and Oil
  
  Break-In Procedure
  
  Genuine Parts
  
  High Altitude Operation
  
  Drive Chain Lubrication
  
  Low Oil Pressure Warning Light
  
  Preparation For Storage
  
  Preparation After Storage
  
  After Break-In Checkup (100 Miles – 2-Stroke/600 Miles – 4-Stroke)
  
  After Break-In Checkup Checklist
  
  Engine Specifications (2-Stroke)
  
  Engine Specifications (4-Stroke)
  
  Cylinder Head Volume Specifications (2-Stroke)
  
  Engine Piston Travel Versus
  
  Crank Angle Chart (2-Stroke)
  
  Crankshaft Runout/Repair Specifications(2-Stroke)
  
  Fraction/Decimal Conversions
  
  MM/IN. Conversions
  
  Torque Conversions (ft-lb/N-m)
  
  Tightening Torque (General Bolts)
  
  Assembly Schematics/Torque Specifications
  
  (Table of Contents)
  
  Engine Torque Patterns
  
  Arctic Power Valve (APV) System
  
  Specifications (2-Stroke)
  
  Oil Consumption Specifications (2-Stroke)
  
  EFI Specifications
  
  Throttle Valve Angle Specifications
  
  Fuel Pump Specifications
  
  Carburetor Specifications
  
  Electrical Specifications
  
  Ignition Timing Specifications (2-Stroke)
  
  Steering/Body Torque Specifications
  
  Drive System Specifications
  
  Drive Clutch/Driven Pulley-Related
  
  Specifications
  
  Arctic Cat Drive Belt Dimensions
  
  Drive System Components
  
  Gear Case Performance Calibrations
  
  Drive System Torque Specifications
  
  Rear Suspension Torque Specifications
  
  Track Warranty Guidelines
  
  Track Specifications
  
  Front Suspension Specifications
  
  Rear Suspension Specifications
  
  Shock Absorber Specifications
  
  Idler Wheel Dimensions
  
  2 – Engine
  
  Engine – 120
  
  Engine – 570/F 570/T570
  
  Engine – 500/600
  
  Engine – 700/800/1000
  
  Engine – 370/440/550/570
  
  Engine – 900/1000
  
  Engine – 660/660 T
  
  Troubleshooting Engine (2-Stroke Carbureted Models)
  
  Troubleshooting Engine (2-Stroke EFI Models)
  
  Troubleshooting Engine (4-Stroke)
  
  3 – Engine-Related Items
  
  Water Pump
  
  Pressure Testing Engine (2-Stroke)
  
  Removing Spark Plugs
  
  Checking Compression
  
  Servicing Valves
  
  Installing Spark Plugs
  
  Changing Oil/Filter
  
  Changing Oil
  
  Testing Oil Pressure
  
  Oil Flow Chart
  
  Liquid Cooling System
  
  Cooling System Schematics
  
  Recoil Starter
  
  Air Silencer
  
  Air Intake Assembly
  
  Turbocharger/Intercooler
  
  Arctic Power Valve (APV) System (2-Stroke)
  
  Exhaust Controlled Timing (ECT) System (2-Stroke)
  
  4 – Fuel Systems
  
  Fuel System (Carbureted)
  
  Fuel System (EFI)
  
  Fuel System (Related Items)
  
  5 – Electrical Systems
  
  Testing Components
  
  Transistorized Ignition System (120)
  
  Ignition System (2-Stroke)
  
  Throttle Position Sensor (2-Stroke EFI Models)
  
  Testing Main Wiring Harness (120 cc)
  
  Testing Electrical Resistances
  
  Voltage Regulator Test
  
  Chassis Control Unit
  
  Servomotor/Potentiometer Test
  
  Peak Voltage Tests
  
  Testing Low-Oil Light Sensor
  
  Testing Coolant Temperature Sensor
  
  Testing Coolant Temperature Warning Light
  
  Testing Fuel Gauge
  
  Testing Fuel Gauge Sender
  
  Testing Electric Fuel Pump
  
  Testing Ignition Key Switch
  
  Testing Ignition Components
  
  Emergency Stop Switch
  
  Solenoid (Electric Start Models)
  
  Fuse
  
  Ignition Switch – Electric Start Function
  
  Starter Motor
  
  Magneto
  
  Troubleshooting Electric Start
  
  Ignition Timing
  
  Brakelight Switch
  
  Headlight Dimmer Switch
  
  Testing Handlebar Warmer Elements
  
  Testing Thumb Warmer Element
  
  Testing Handlebar Warmer/Thumb Warmer/Switch
  
  Testing Passenger Handwarmer Switch
  
  Testing Passenger Handwarmer Elements
  
  Testing Seat Heater Harness/Switches
  
  Testing Speedometer Sensor
  
  Testing Reverse Alarm Switch
  
  Testing Shift Actuator Switch
  
  Testing Shift Actuator
  
  Troubleshooting Servomotor
  
  6 – Drive Train/Track/Brake Systems
  
  Drive Chain and Sprockets and Driveshaft
  
  Brake System
  
  Drive Belt
  
  Drive Clutch
  
  Driven Pulley
  
  Drive Clutch/Driven Pulley
  
  Drive Train/Brake Disc
  
  Drive Sprockets
  
  Track Tension
  
  Track Alignment
  
  Brake System (Hydraulic)
  
  Brake Lever/Master Cylinder Assembly
  
  Troubleshooting Track
  
  Troubleshooting Hydraulic Brake System
  
  Troubleshooting Drive Clutch/Driven Pulley
  
  Troubleshooting Drive Belt
  
  7 – Rear Suspension
  
  Understanding the Suspension
  
  Suspension Setup Basics
  
  Chassis and Skid Frame Mounting Locations
  
  Servicing Rear Suspension
  
  Servicing ACT Shock
  
  Rebuilding/Recharging Fox Air Shocks
  
  Servicing Fox Zero Pro Shock Absorbers
  
  Shaft Eyelet
  
  Pressurizing Rebuildable Shocks
  
  8 – Steering and Body
  
  Steering Post
  
  Ski
  
  Drag Link
  
  Tie Rods
  
  Spindle
  
  Steering Tie Rod
  
  Ski Alignment
  
  Front Suspension – Shock Absorber
  
  Sway Bar
  
  Front Suspension Mounting Bracket
  
  Console
  
  Belly Pan
  
  Front Bumper/Belly Pan Assembly
  
  Gas Tank/Seat Assembly
  
  Seat/Cushion/Taillight Housing
  
  Taillight/Brakelight Assembly
  
  Windshield
  
  Backrest/Rack Assembly
  
  Tunnel/Rear Bumper/Snowflap
  
  Tunnel/Chassis/Rear Bumper/Snowflap
  
  Rear Storage Compartment
  
  Headlight Assembly
  
  Adjusting Headlight Aim

  Snowmobile Wiring Diagrams 2004

  Language: ENG
  
  File Format: PDF
  
  Requirements: Adobe PDF Reader
  
  Specifications: High quality – Fully Bookmarked – Printable
  
  Compatible: All Windows and Mac Computers

  All systems, maintenance and repairs are covered.
  
  Hundreds of photos & Wiring diagrams showing complete procedures of disassembly and reassembly.