Cessna 172 Service Repair Manual 1977 Cessna 172 Skyhawk Service Book (OV000491)

Cessna 172 Service Repair Manual 1977 Cessna 172 Skyhawk Service Book (OV000491)

• This manual presented for you in electronic format you can just print out the page you need then dispose of it when you have completed your task. This manual has detailed illustrations as well as step by step written instructions with the necessary diagrams or pictures. These manuals are your number one source for repair and service information, specifically written for the do-it-yourself as well as the experienced mechanics worldwide used to use this factory manual to fix your vehicle. Using this repair manual is an inexpensive way to keep your car working properly. it is this level of detail, along with illustrations, that guide the reader through each service, repairs, maintenance procedure.
• Cessna Service Manual offers detailed servicing instructions for the Cessna 172 Skyhawk 1977 aircraft. The Service repair manual will give you complete step by step information on repair, servicing and preventative maintenance for your Cessna. The manual is highly detailed with photos and illustrations to help guide you through every repair and troubleshooting procedure. This manual contains all you need to know to keep your Cessna working right and is the only service repair manual you will need. It will help you understand, care for, service and lower the repair and maintenance cost for your Cessna.

  Cover the following Years & Models
  
  1977 – 172 & 172 Skyhawk

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  *Detailed illustrations, exploded diagrams, drawings.

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  File Format: PDF
  
  Pages: 298
  
  Printable: Yes
  
  Language: English
  
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  Cessna Model Information

  172
  
  The basic 172 appeared in November 1955 as the 1956 model and remained in production until replaced by the 172A in early 1960. It was equipped with a Continental O-300 145 hp (108 kW) six-cylinder, air-cooled engine and had a maximum gross weight of 2,200 lb (998 kg). Introductory base price was USD$8995 and a total of 4195 were constructed over the five years.

  172A
  
  The 1960 model 172A introduced a swept back tail and rudder, as well as float fittings. The price was USD$9450 and 1015 were built.

  172B
  
  The 172B was introduced in late 1960 as the 1961 model and introduced a shorter undercarriage, engine mounts lengthened three inches (76 mm) , a reshaped cowling and a pointed propeller spinner. For the first time, the “Skyhawk” name was applied to an available deluxe option package. This added optional equipment included full exterior paint to replace the standard partial paint stripes and standard avionics. The gross weight was increased to 2,250 lb (1,021 kg).

  172C
  
  The 1962 model was the 172C. It brought to the line an optional autopilot and a key starter to replace the previous pull-starter. The seats were redesigned to be six-way adjustable. A child seat was made optional to allow two children to be carried in the baggage area. The 1962 price was USD$9895. A total of 889 172C models were produced.

  172D
  
  The 1963 172D model introduced the lower rear fuselage with wraparound Omni-Vision rear window and a one-piece windshield. New rudder and brake pedals were also added. 1146 172Ds were built.
  
  1963 also saw the introduction of the 172D Powermatic. This was equipped with a Continental GO-300E producing 175 horsepower (130 kW) and a cruise speed 11 mph (18 km/h) faster than the standard 172D. In reality this was not a new model but was a Cessna 175 Skylark that had been renamed for its last year of production. The Skylark had gained a reputation for poor engine reliability and the renaming of it as a 172 was a marketing attempt to regain sales through rebranding. The move was not a success and neither the 1963 Powermatic nor the Skylark were produced again after the 1963 model year.

  172E
  
  The 172E was the 1964 model. The electrical fuses were replaced with circuit breakers. Gross weight was increased to 2,300 lb (1,043 kg) where it would stay until the 172P. The 172E also featured a re-designed instrument panel. 1401 172Es were built that year as production continued to increase.

  172F
  
  he 1965 model 172F introduced electrically-operated flaps to replace the previous lever-operated system. [5] It was built in France by Reims Cessna as the F172 until 1971. These models formed the basis for the US Air Force’s T-41A Mescalero primary trainer.
  
  A total of 1436 172Fs were completed.

  172G
  
  The 1966 model year 172G introduced a more pointed spinner and sold for USD$12,450 in its basic 172 version and USD$13,300 in the upgraded Skyhawk version. 1597 were built.

  172H
  
  The 1967 model 172H was the last Continental O-300 powered model. It also introduced a shorter-stroke nose gear oleo to reduce drag and improve the appearance of the aircraft in flight. A new cowling was used, introducing shock-mounts that transmitted lower noise-levels to the cockpit and reduced cowl cracking. The electric stall warning horn was replaced by a pneumatic one.
  
  The 1967 model 172H sold for USD $10,950 while the Skyhawk version was USD $12,750. 839 were built that year, representing the first year that production was less than the year before.

  172I
  
  he 1968 model marked the beginning of the Lycoming powered 172s. The familiar 172 needed to be re-engined because Cessna had cancelled its contract with Continental for their venerable 0-300 6-cyl engine of 145 hp (108 kW).[citation needed]
  The “I” model was introduced with a Lycoming O-320-E2D engine of 150 hp (112 kW), an increase of 5 hp (3.7 kW) over the Continental powerplant. The increased power resulted in an increase in optimal cruise from 130 mph (209 km/h) TAS to 131 mph (211 km/h) TAS. There was no change in the sea level rate of climb at 645 ft (197 m) per minute.
  
  The 172I also introduced the first standard “T” instrument arrangement. The 172I saw an increase in production to record levels with 1206 built.

  172J
  
  The Cessna Company planned to drop the previous 172 configuration for the 1968 model year and replace it with a cantilever-wing/stabilator configuration that would be the 172J. However, as time for model introduction neared, those dealers who were aware of the change began applying pressure on the factory to continue the previous configuration. They felt the new model would be less usable as a trainer. Consequently, and at the last minute, the decision was made to continue the 172 in its original configuration. The planned 172J configuration would be introduced as a new model, the 177. The deluxe option would become the 177 Cardinal. The “J” designation was never publicly used.

  172K
  
  The next model year was the 1969 “K” model. The 1969 172K had a redesigned vertical fin cap and reshaped rear windows. Optional long range 52 US gal (197 l) wing fuel tanks were offered. The rear windows were slightly enlarged by 16 square inches (103 cm2). The 1969 model sold for USD$12,500 for the 172 and USD$13,995 for the Skyhawk, with 1170 made. [7]
  The 1970 model was still called the 172K but sported fiberglass, downward-shaped, conical wing tips. Fully articulated seats were offered as well. Production in 1970 was 759 units.

  172L
  
  The 172L, sold during 1971 and 1972, replaced the main landing gear, which were originally flat spring steel with tapered, tubular steel gear legs. The new gear had a width that was increased by 12 in (30 cm). [7] The new tubular gear was lighter, but required aerodynamic fairings to maintain the same speed and climb performance as experienced with the flat steel design. The “L” also had a plastic fairing between the dorsal fin and vertical fin to introduce a greater family resemblance to the 182’s vertical fin.
  
  The 1971 model sold for USD $13,425 in the 172 version and USD $14,995 in the Skyhawk version. 827 172Ls were sold in 1971 and 984 in 1972

  172M
  
  The 172M of 1973-76 gained a drooped wing leading edge for improved low speed handling. This was marketed as the “camber-lift” wing.
  
  The 1974 172M was also the first to introduce the optional ‘II’ package which offered higher standard equipment, including a second nav/comm radio, an ADF and transponder. The baggage compartment was increased in size and nose-mounted dual landing lights were available as an option.
  
  The 1975 model 172M sold for USD$16,055 for the 172, USD $17,890 for the Skyhawk and USD$20,335 for the Skyhawk II.
  
  In 1976, Cessna stopped marketing the aircraft as the 172 and began exclusively using the “Skyhawk” designation. This model year also saw a redesigned instrument panel to hold more avionics. Among other changes, the fuel and other small gauges are relocated to the left side for improved pilot readability compared with the earlier 172 panel designs. Total production of “M” models was 7306 over the four years it was manufactured.

  172N
  
  The Skyhawk N, or Skyhawk/100 as Cessna termed it, was introduced for the 1977 model year. The “100” designation indicated that it was powered by a Lycoming O-320-H2AD, 160 horsepower (119 kW) engine designed to run on 100 octane fuel, whereas all previous engines used 80/87 fuel. Unfortunately, this engine proved troublesome and it was replaced by the similarly rated O-320-D2J to create the 1981 172P.
  
  The 1977 “N” model 172 also introduced rudder trim as an option and standard “pre-selectable” flaps. The price was USD$22,300, with the Skyhawk/100 II selling for USD$29,950.
  
  The 1978 model brought a 28-volt electrical system to replace the previous 14-volt system. Air conditioning was an option.
  
  The 1979 model “N” increased the flap extension speed for the first 10 degrees to 115 knots (213 km/h). Larger wing tanks increased the optional fuel to 66 US gallons (250 l).
  
  The “N” remained in production until 1980 when the 172P or Skyhawk P was introduced.

  172P
  
  The 172P, or Skyhawk P, was introduced in 1981 to solve the reliability problems of the “N” engine. The Lycoming O-320-D2J was a great improvement.
  
  The “P” model also saw the maximum flap deflection decreased from 40 degrees to 30 to allow a gross weight increase from 2,300 lb (1,043 kg) to 2,400 lb (1,089 kg). A wet wing was optional, with a capacity of 62 US gallons of fuel.
  
  The price of a new Skyhawk P was USD$33,950, with the Skyhawk P II costing USD$37,810 and the Nav/Pac equipped Skyhawk P II selling for USD$42,460.

  172Q Cutlass
  
  The 172Q was introduced in 1983 and given the name Cutlass to create an affiliation with the 172RG, although it was actually a 172P with a Lycoming O-360-A4N engine of 180 horsepower (134 kW). The aircraft had a gross weight of 2,550 lb (1,157 kg) and an optimal cruise speed of 122 knots (226 km/h) compared to the “P”s cruise speed of 120 knots (222 km/h) on 20 hp (15 kW) less. It had a useful load that was about 100 lb (45 kg) more that the Skyhawk P and a rate of climb that was actually 20 feet (6 m) per minute lower, due to the higher gross weight. Production ended after only three years when all 172 production stopped.

  172R
  
  The Skyhawk R was introduced in 1996 and is powered by a derated Lycoming IO-360-L2A producing a maximum of 160 horsepower (120 kW) at just 2,400 rpm. This is the first Cessna 172 to have a factory fitted fuel-injected engine.
  
  The 172R’s maximum takeoff weight is 2,450 lb (1,111 kg). This model year introduced many improvements, including a new interior with soundproofing, an all new multi-level ventilation system, a standard four point intercom, contoured, energy absorbing, 26g front seats with vertical and reclining adjustments and inertia reel harnesses.

  172S
  
  The Cessna 172S was introduced in 1998 and is powered by a Lycoming IO-360-L2A producing 180 horsepower (134 kW). The maximum engine rpm was increased from 2,400 rpm to 2,700 rpm resulting in a 20 hp (15 kW) increase over the “R” model. As a result, the maximum takeoff weight was increased to 2,550 lb (1,157 kg). This model is marketed under the name Skyhawk SP, although the Type Certification data sheet specifies it is a 172S. The 172S is built primarily for the private owner-operator and is offered with the Garmin G1000 avionics package as standard equipment and leather seats.

  Cessna 172RG
  
  Cessna introduced a retractable-gear version of the 172 in 1980 and named it the Cutlass 172RG.
  
  The Cutlass featured a variable pitch, constant speed propeller and more powerful Lycoming O-360-F1A6 engine of 180 horsepower (130 kW). The 172RG sold for about USD$19,000 more than the standard 172 of the same year and produced an optimal cruise speed of 140 knots (260 km/h), compared to 122 knots (226 km/h) for the contemporary 160 horsepower (120 kW) version. [7]

  The 172RG did not find wide acceptance in the personal aircraft market, but was adopted by many flight schools as a complex aircraft trainer. Between 1980 and 1984 1177 RGs were built, with a small number following before production ceased in 1985.
  
  Tags: cessna 172 service repair manual 1977 cessna 172 skyhawk service book