Download Service & Repair Manual Yamaha Yzf R6 2006 (MT056378)

Download Service & Repair Manual Yamaha Yzf R6 2006 (MT056378)

• This manual presented for you in electronic format you can just print out the page you need then dispose of it when you have completed your task. This manual has detailed illustrations as well as step by step written instructions with the necessary diagrams or pictures. These manuals are your number one source for repair and service information, specifically written for the do-it-yourself as well as the experienced mechanics worldwide used to use this factory manual to fix your vehicle. Using this repair manual is an inexpensive way to keep your car working properly. it is this level of detail, along with illustrations, that guide the reader through each service, repairs, maintenance procedure.
• Do you want to service & repair your Yamaha YZF R6 2006 yourself? We can help you with the official certified Service & Repair manual; just push the button INSTANT DOWNLOAD on the left side, download the file and you can start right away.

  This manual covers the following model(s):

  Yamaha YZF R6V (C) 2006

  We only sell original manuals; the quality of the files is exceptionally good. When you print the file, the pictures are of good quality and very bright. WE DO NOT SELL ANY COPIED MANUALS, ONLY THE ORIGINAL!!!!

  In this manual you have the following chapters:

  GENERAL INFORMATION 1
  
  IDENTIFICATION
  
  VEHICLE IDENTIFICATION NUMBER
  
  MODEL LABEL
  
  FEATURES
  
  OUTLINE OF THE FI SYSTEM
  
  FI SYSTEM
  
  YCC-T (Yamaha Chip Controlled Throttle
  
  INSTRUMENT FUNCTIONS
  
  IMPORTANT INFORMATION
  
  PREPARATION FOR REMOVAL AND DISASSEMBLY
  
  REPLACEMENT PARTS
  
  GASKETS, OIL SEALS AND O-RINGS
  
  LOCK WASHERS/PLATES AND COTTER PINS
  
  BEARINGS AND OIL SEALS
  
  CIRCLIPS
  
  CHECKING THE CONNECTIONS
  
  SPECIAL TOOLS

  SPECIFICATIONS 2
  
  GENERAL SPECIFICATIONS
  
  ENGINE SPECIFICATIONS
  
  CHASSIS SPECIFICATIONS
  
  ELECTRICAL SPECIFICATIONSTIGHTENING TORQUES
  
  GENERAL TIGHTENING TORQUE SPECIFICATIONS
  
  ENGINE TIGHTENING TORQUES
  
  CHASSIS TIGHTENING TORQUES
  
  LUBRICATION POINTS AND LUBRICANT TYPES
  
  ENGINE
  
  CHASSIS
  
  LUBRICATION SYSTEM CHART AND DIAGRAMS
  
  ENGINE OIL LUBRICATION CHART
  
  LUBRICATION DIAGRAMS
  
  COOLING SYSTEM DIAGRAMS
  
  CABLE ROUTING

  PERIODIC CHECKS AND ADJUSTMENTS 3
  
  PERIODIC MAINTENANCE
  
  INTRODUCTION
  
  PERIODIC MAINTENANCE CHART FOR THE EMISSION CONTROL
  
  SYSTEM
  
  GENERAL MAINTENANCE AND LUBRICATION CHART
  
  ENGINE
  
  ADJUSTING THE VALVE CLEARANCE
  
  SYNCHRONIZING THE THROTTLE BODIES
  
  ADJUSTING THE THROTTLE CABLE FREE PLAY
  
  CHECKING THE SPARK PLUGS
  
  MEASURING THE COMPRESSION PRESSURE
  
  CHECKING THE ENGINE OIL LEVEL
  
  CHANGING THE ENGINE OIL
  
  MEASURING THE ENGINE OIL PRESSURE
  
  ADJUSTING THE CLUTCH LEVER FREE PLAY
  
  REPLACING THE AIR FILTER ELEMENT
  
  CHECKING THE THROTTLE BODY JOINTS
  
  CHECKING THE FUEL LINE
  
  CHECKING THE CRANKCASE BREATHER HOSE
  
  CHECKING THE EXHAUST SYSTEM
  
  CHECKING THE CANISTER (for California only
  
  ADJUSTING THE EXUP CABLES
  
  CHECKING THE COOLANT LEVEL
  
  CHECKING THE COOLING SYSTEM
  
  CHANGING THE COOLANT
  
  CHASSIS
  
  ADJUSTING THE FRONT DISC BRAKE
  
  ADJUSTING THE REAR DISC BRAKE
  
  CHECKING THE BRAKE FLUID LEVEL
  
  CHECKING THE FRONT BRAKE PADS
  
  CHECKING THE REAR BRAKE PADS
  
  CHECKING THE FRONT BRAKE HOSES
  
  CHECKING THE REAR BRAKE HOSES
  
  ADJUSTING THE REAR BRAKE LIGHT SWITCH
  
  BLEEDING THE HYDRAULIC BRAKE SYSTEM
  
  ADJUSTING THE SHIFT PEDAL
  
  ADJUSTING THE DRIVE CHAIN SLACK
  
  LUBRICATING THE DRIVE CHAIN
  
  CHECKING AND ADJUSTING THE STEERING HEAD
  
  CHECKING THE FRONT FORK
  
  ADJUSTING THE FRONT FORK LEGS
  
  ADJUSTING THE REAR SHOCK ABSORBER ASSEMBLY
  
  CHECKING THE TIRES
  
  CHECKING THE WHEELS
  
  CHECKING AND LUBRICATING THE CABLES
  
  LUBRICATING THE LEVERS
  
  LUBRICATING THE PEDALS
  
  LUBRICATING THE SIDESTAND
  
  LUBRICATING THE REAR SUSPENSION
  
  ELECTRICAL SYSTEM
  
  CHECKING AND CHARGING THE BATTERY
  
  CHECKING THE FUSES
  
  REPLACING THE HEADLIGHT BULBS
  
  ADJUSTING THE HEADLIGHT BEAMS

  CHASSIS 4
  
  GENERAL CHASSIS
  
  FRONT WHEEL
  
  REMOVING THE FRONT WHEEL
  
  DISASSEMBLING THE FRONT WHEEL
  
  CHECKING THE FRONT WHEEL
  
  ASSEMBLING THE FRONT WHEEL
  
  ADJUSTING THE FRONT WHEEL STATIC BALANCE
  
  CHECKING THE FRONT BRAKE DISCS
  
  INSTALLING THE FRONT WHEEL (FRONT BRAKE DISCS
  
  REAR WHEEL
  
  REMOVING THE REAR WHEEL
  
  DISASSEMBLING THE REAR WHEEL
  
  CHECKING THE REAR WHEEL
  
  CHECKING THE REAR BRAKE CALIPER BRACKET
  
  CHECKING THE REAR WHEEL DRIVE HUB
  
  CHECKING AND REPLACING THE REAR WHEEL SPROCKET
  
  ASSEMBLING THE REAR WHEEL
  
  ADJUSTING THE REAR WHEEL STATIC BALANCE
  
  CHECKING THE REAR BRAKE DISC
  
  INSTALLING THE REAR WHEEL (REAR BRAKE DISC)
  
  FRONT BRAKE
  
  INTRODUCTION
  
  CHECKING THE FRONT BRAKE DISCS
  
  REPLACING THE FRONT BRAKE PADS
  
  REMOVING THE FRONT BRAKE CALIPERS
  
  DISASSEMBLING THE FRONT BRAKE CALIPERS
  
  CHECKING THE FRONT BRAKE CALIPERS
  
  ASSEMBLING THE FRONT BRAKE CALIPERS
  
  INSTALLING THE FRONT BRAKE CALIPERS
  
  REMOVING THE FRONT BRAKE MASTER CYLINDER
  
  CHECKING THE FRONT BRAKE MASTER CYLINDER
  
  ASSEMBLING THE FRONT BRAKE MASTER CYLINDER
  
  INSTALLING THE FRONT BRAKE MASTER CYLINDER

  ENGINE 5
  
  ENGINE REMOVAL
  
  INSTALLING THE ENGINE
  
  CAMSHAFTS
  
  REMOVING THE CAMSHAFTS
  
  CHECKING THE CAMSHAFTS
  
  CHECKING THE TIMING CHAIN, CAMSHAFT SPROCKETS, AND
  
  TIMING CHAIN GUIDES
  
  CHECKING THE TIMING CHAIN TENSIONER
  
  INSTALLING THE CAMSHAFTS
  
  CYLINDER HEAD
  
  REMOVING THE CYLINDER HEAD
  
  CHECKING THE CYLINDER HEAD
  
  INSTALLING THE CYLINDER HEAD
  
  VALVES AND VALVE SPRINGS
  
  REMOVING THE VALVES
  
  CHECKING THE VALVES AND VALVE GUIDES
  
  CHECKING THE VALVE SEATS
  
  CHECKING THE VALVE SPRINGS
  
  CHECKING THE VALVE LIFTERS
  
  INSTALLING THE VALVES
  
  GENERATOR AND STARTER CLUTCH
  
  REMOVING THE GENERATOR
  
  CHECKING THE STARTER CLUTCH
  
  INSTALLING THE STARTER CLUTCH
  
  INSTALLING THE GENERATOR
  
  PICKUP ROTOR
  
  REMOVING THE PICKUP ROTOR
  
  INSTALLING THE PICKUP ROTOR
  
  ELECTRIC STARTER
  
  CHECKING THE STARTER MOTOR
  
  ASSEMBLING THE STARTER MOTOR
  
  CLUTCH
  
  REMOVING THE CLUTCH
  
  CHECKING THE FRICTION PLATES
  
  CHECKING THE CLUTCH PLATES
  
  CHECKING THE CLUTCH SPRINGS
  
  CHECKING THE CLUTCH HOUSING
  
  CHECKING THE CLUTCH BOSS
  
  CHECKING THE PRESSURE PLATE
  
  CHECKING THE PRIMARY DRIVE GEAR
  
  CHECKING THE PRIMARY DRIVEN GEAR
  
  CHECKING THE PULL LEVER SHAFT AND PULL ROD
  
  CHECKING THE OIL PUMP DRIVE SPROCKET AND OIL PUMP
  
  DRIVE CHAIN
  
  INSTALLING THE CLUTCH
  
  SHIFT SHAFT
  
  CHECKING THE SHIFT SHAFT
  
  CHECKING THE STOPPER LEVER
  
  INSTALLING THE SHIFT SHAFT
  
  OIL PUMP
  
  REMOVING THE OIL PAN
  
  CHECKING THE OIL PUMP
  
  CHECKING THE RELIEF VALVE
  
  CHECKING THE OIL PIPES
  
  CHECKING THE OIL STRAINER
  
  ASSEMBLING THE OIL PUMP
  
  INSTALLING THE OIL PAN
  
  CRANKCASE
  
  DISASSEMBLING THE CRANKCASE
  
  CHECKING THE CRANKCASE
  
  CHECKING THE OIL PIPE
  
  CHECKING THE TIMING CHAIN
  
  ASSEMBLING THE CRANKCASE
  
  CONNECTING RODS AND PISTONS
  
  REMOVING THE CONNECTING RODS AND PISTONS
  
  CHECKING THE CYLINDERS AND PISTONS
  
  CHECKING THE PISTON RINGS
  
  CHECKING THE PISTON PINS
  
  CHECKING THE CONNECTING RODS
  
  INSTALLING THE CONNECTING RODS AND PISTONS
  
  CRANKSHAFT
  
  REMOVING THE CRANKSHAFT JOURNAL BEARINGS
  
  CHECKING THE OIL NOZZLES
  
  CHECKING THE CRANKSHAFT AND CONNECTING RODS
  
  INSTALLING THE CRANKSHAFT
  
  TRANSMISSION
  
  REMOVING THE TRANSMISSION
  
  CHECKING THE SHIFT FORKS
  
  CHECKING THE SHIFT DRUM ASSEMBLY
  
  CHECKING THE TRANSMISSION
  
  ASSEMBLING THE MAIN AXLE AND DRIVE AXLE
  
  INSTALLING THE TRANSMISSION.

  COOLING SYSTEM 6
  
  RADIATOR
  
  CHECKING THE RADIATOR
  
  INSTALLING THE RADIATOR
  
  OIL COOLER
  
  CHECKING THE OIL COOLER
  
  INSTALLING THE OIL COOLER
  
  THERMOSTAT
  
  CHECKING THE THERMOSTAT
  
  INSTALLING THE THERMOSTAT
  
  WATER PUMP
  
  CHECKING THE WATER PUMP
  
  INSTALLING THE WATER PUMP

  FUEL SYSTEM 7
  
  FUEL TANK
  
  REMOVING THE FUEL TANK
  
  REMOVING THE FUEL PUMP
  
  CHECKING THE FUEL PUMP BODY
  
  CHECKING THE FUEL PUMP OPERATION
  
  INSTALLING THE FUEL PUMP
  
  INSTALLING THE FUEL TANK
  
  AIR FILTER CASE
  
  REMOVING THE FUEL HOSE (PRIMARY INJECTOR FUEL RAIL
  
  TO SECONDARY INJECTOR FUEL RAIL)
  
  CHECKING THE SECONDARY INJECTORS
  
  INSTALLING THE FUEL HOSE (PRIMARY INJECTOR FUEL RAIL
  
  TO SECONDARY INJECTOR FUEL RAIL)
  
  THROTTLE BODIES
  
  CHECKING THE PRIMARY INJECTORS
  
  CHECKING THE THROTTLE BODIES
  
  CHECKING THE ROLLOVER VALVE (for California only
  
  CHECKING THE FUEL PRESSURE
  
  ADJUSTING THE THROTTLE POSITION SENSOR
  
  (FOR THROTTLE VALVES)
  
  ADJUSTING THE THROTTLE POSITION SENSOR
  
  (FOR THROTTLE CABLE PULLEY
  
  INSTALLING THE THROTTLE BODY JOINTS
  
  AIR INDUCTION SYSTEM
  
  CHECKING THE AIR INDUCTION SYSTEM

  ELECTRICAL SYSTEM 8
  
  IGNITION SYSTEM
  
  CIRCUIT DIAGRAM
  
  ENGINE STOPPING DUE TO SIDESTAND OPERATION
  
  TROUBLESHOOTING
  
  ELECTRIC STARTING SYSTEM
  
  CIRCUIT DIAGRAM
  
  STARTING CIRCUIT CUT-OFF SYSTEM OPERATION
  
  TROUBLESHOOTING
  
  CHARGING SYSTEM
  
  CIRCUIT DIAGRAM
  
  TROUBLESHOOTING
  
  LIGHTING SYSTEM
  
  CIRCUIT DIAGRAM
  
  TROUBLESHOOTING
  
  SIGNALING SYSTEM
  
  CIRCUIT DIAGRAM
  
  TROUBLESHOOTING
  
  COOLING SYSTEM
  
  CIRCUIT DIAGRAM
  
  TROUBLESHOOTING
  
  FUEL INJECTION SYSTEM
  
  CIRCUIT DIAGRAM
  
  ECU SELF-DIAGNOSTIC FUNCTION
  
  SELF-DIAGNOSTIC FUNCTION TABLE
  
  TROUBLESHOOTING METHOD
  
  DIAGNOSTIC MODE
  
  TROUBLESHOOTING DETAILS
  
  FUEL PUMP SYSTEM
  
  CIRCUIT DIAGRAM
  
  TROUBLESHOOTING
  
  ELECTRICAL COMPONENTS
  
  CHECKING THE SWITCHES
  
  CHECKING THE BULBS AND BULB SOCKETS
  
  CHECKING THE FUSES
  
  CHECKING AND CHARGING THE BATTERY
  
  CHECKING THE RELAYS
  
  CHECKING THE TURN SIGNAL RELAY
  
  CHECKING THE RELAY UNIT (DIODE)
  
  CHECKING THE IGNITION COILS
  
  CHECKING THE CRANKSHAFT POSITION SENSOR
  
  CHECKING THE LEAN ANGLE SENSOR
  
  CHECKING THE STARTER MOTOR OPERATION
  
  CHECKING THE STATOR COIL
  
  CHECKING THE RECTIFIER/REGULATOR
  
  CHECKING THE HORN
  
  CHECKING THE OIL LEVEL SWITCH
  
  CHECKING THE FUEL SENDER
  
  CHECKING THE SPEED SENSOR
  
  CHECKING THE RADIATOR FAN MOTORS
  
  CHECKING THE COOLANT TEMPERATURE SENSOR
  
  CHECKING THE THROTTLE POSITION SENSOR
  
  (FOR THROTTLE VALVES)
  
  CHECKING THE THROTTLE POSITION SENSOR
  
  (FOR THROTTLE CABLE PULLEY
  
  CHECKING THE FUEL PUMP
  
  CHECKING THE AIR INDUCTION SYSTEM SOLENOID
  
  CHECKING THE ATMOSPHERIC PRESSURE SENSOR
  
  CHECKING THE CYLINDER IDENTIFICATION SENSOR
  
  CHECKING THE INTAKE AIR PRESSURE SENSOR
  
  CHECKING THE AIR TEMPERATURE SENSOR

  TROUBLESHOOTING
  
  GENERAL INFORMATION
  
  STARTING FAILURES
  
  INCORRECT ENGINE IDLING SPEED
  
  POOR MEDIUM-AND-HIGH-SPEED PERFORMANCE
  
  FAULTY GEAR SHIFTING
  
  SHIFT PEDAL DOES NOT MOVE
  
  JUMPS OUT OF GEAR
  
  FAULTY CLUTCH
  
  OVERHEATING
  
  OVERCOOLING
  
  POOR BRAKING PERFORMANCE
  
  FAULTY FRONT FORK LEGS
  
  UNSTABLE HANDLING
  
  FAULTY LIGHTING OR SIGNALING SYSTEM

  Language: english
  
  Format: PDF
  
  Pages: 434

  If you have a request, dont hesitate to ask us