Ez Go Gx440 Gx444 Repair Service Manual 1970-1990 (OV002378)

Ez Go Gx440 Gx444 Repair Service Manual 1970-1990 (OV002378)

• This manual presented for you in electronic format you can just print out the page you need then dispose of it when you have completed your task. This manual has detailed illustrations as well as step by step written instructions with the necessary diagrams or pictures. These manuals are your number one source for repair and service information, specifically written for the do-it-yourself as well as the experienced mechanics worldwide used to use this factory manual to fix your vehicle. Using this repair manual is an inexpensive way to keep your car working properly. it is this level of detail, along with illustrations, that guide the reader through each service, repairs, maintenance procedure.
• EZ-GO GX-440 GX-444 (EZ GO) Service & Repair Manual This Operation and Service manual has been prepared to serve two purposes. First,it will acquaint the reader with the operation of the E-Z-GO product and assist him in performing minor service and repairs. Secondly, it will introduce to the mechanic the most efficient service specifications and procedures.

  It is our hope that these procedures together with the trouble-shooting tips outlined herein will enable the customer to receive the best possible service from our product.

  TABLE OF CONTENTS

  GENERAL

  Specifications

  Model Identification

  General Operation

  Operating Instructions

  Towing

  Safe Driving Tips

  SERVICE

  Servicing A New Gasoline Car :

  Engine Fuel and Lubrication

  Air Cleaner Service

  Tires

  Battery

  Periodic Service Schedule

  Lubrication Chart

  Seats

  BRAKES

  Adjusting Brakes

  Dis-assembly of Brakes

  Hill Brake Adjustment

  Dis-assembly of Brake Pedal

  Seat Brake (Optional Equipment)

  CONTROL LINKAGES

  Accelerator Control Cable

  Accelerator Adjustment

  Actuator Rod

  Adjustment – Cutout Switch

  Choke Control

  Governor Control

  STEERING

  Steering Assembly Removal

  Dis-assembly

  Fork (3 Wheel Cars)

  Front Wheel Bearing (3 Wheel Cars)

  Front Wheel Alignment

  3 Wheel Car

  4 Wheel Car

  Front Wheel Bearings (4 Wheel Cars)

  SUSPENSION

  Front – 4 Wheel Cars

  Front Shocks – 3 Wheel Cars

  Rear Suspension

  Wheels and Tires

  ENGINE

  Specifications

  Storage

  Engine Repair

  Removing and Installing Engine

  Engine Dis-assembly

  Cylinder Dis-assembly

  Cylinder Inspection

  Starter-Dynamo Dis-assembly

  Crankcase Repairs

  Engine Assembly Bolt Torque Requirements

  Engine Mounts

  ELECTRICAL

  Circuits and Controls

  Wiring

  Circuit Testing

  Control Wiring Schematic

  Points and Condenser

  Brushes

  Spark Plug

  Starter Dynamo

  Accelerator Controlled Cutout Switch

  Timing Procedure

  Battery Service

  CARBURETOR & FUEL SYSTEM

  Carburetor Operation

  Removal from Engine

  Dis-assembly

  Reassembly

  Fuel Pump

  Fuel Tank and Filter

  Trouble Data

  High Altitude/High Temp Jetting

  CLUTCH ASSEMBLIES

  General

  Belt Service

  Drive Clutch Removal

  Driven Clutch Removal

  Dis-assembly

  Replacing Bushing

  Replacing Broker Ramp Buttons

  REAR AXLE

  Differential Lubrication

  Shaft Removal

  Wheel Bearing Replacement

  Installing Axle Shaft

  Drive Pinion Oil Seal Replacement

  Removing Rear Axle Assembly from Car

  Wrench Torque Requirements

  BODY PANELS AND TRIM

  Trim Removal and Installation

  Removal and Installation of Rear Fender

  Removal and Installation of Front Cowl

  Seat Wrap Removal

  Covered Models:

  * 1970 – 1990 with Two Stroke Engines

  * GX 440

  * GX 444

  These books and images can be viewed on the screen or pages printed for use in the workshop.

  Tags: 440