Ktm 350 2012 Exc-F Xcf-W Factory Workshop Repair Manual (MT021780)

Ktm 350 2012 Exc-F Xcf-W Factory Workshop Repair Manual (MT021780)

• This manual presented for you in electronic format you can just print out the page you need then dispose of it when you have completed your task. This manual has detailed illustrations as well as step by step written instructions with the necessary diagrams or pictures. These manuals are your number one source for repair and service information, specifically written for the do-it-yourself as well as the experienced mechanics worldwide used to use this factory manual to fix your vehicle. Using this repair manual is an inexpensive way to keep your car working properly. it is this level of detail, along with illustrations, that guide the reader through each service, repairs, maintenance procedure.
• KTM 350 2012 EXC-F,XCF-W, EXC-F SIX DAYS , EXC?F Factory Workshop Repair Manual

  Language: English/German/Spanish/French/Italian

  This is the same manual your local dealer will use when doing a repair. The manual for the KTM 350 2012 EXC-F,XCF-W, EXC-F SIX DAYS , EXC?F has detailed illustrations as well as step by step instructions. All pages are printable, so run off what you need and take it with you into the garage or workshop. These manuals are your number one source for repair and service information. They are specifically written for the do-it-yourself as well as the experienced mechanic. Using this repair manual is an inexpensive way to keep your bike working properly. Each manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of illustrations, that guide the reader through each service and repair procedure.

  Models Covered
  
  2012 KTM 350 EXC?F EU
  
  2012 KTM 350 EXC?F AUS
  
  2012 KTM 350 EXC?F SIX DAYS EU
  
  2012 KTM 350 XCF?W USA
  
  2012 KTM 350 EXC?F USA

  Topics Covered
  
  Checking the tire condition……………………………………… 82
  
  Checking tire air pressure ……………………………………….. 82
  
  Checking spoke tension………………………………………….. 83
  
  10/REAR WHEEL …………………………………………………….. 84
  
  Removing the rear wheel ………………………………………… 84
  
  Installing the rear wheel …………………………………………. 84
  
  Removing the rear brake disc…………………………………… 85
  
  Installing the rear brake disc …………………………………… 85
  
  Checking the chain tension …………………………………….. 85
  
  Adjusting the chain tension …………………………………….. 86
  
  Adjusting the chain guide……………………………………….. 87
  
  Checking the chain, rear sprocket, engine sprocket and
  
  chain guide…………………………………………………………. 87
  
  Checking for chain dirt accumulation ………………………… 89
  
  Cleaning the chain………………………………………………… 89
  
  11/WIRING HARNESS, BATTERY ………………………………… 90
  
  Removing the main fuse…………………………………………. 90
  
  Installing the main fuse …………………………………………. 90
  
  Changing the fuses of individual power consumers………… 90
  
  Changing the fuse of the radiator fan (EXC-F SIX DAYS) …. 91
  
  Removing the battery …………………………………………….. 92
  
  Installing the battery……………………………………………… 92
  
  Charging the battery ……………………………………………… 92
  
  13/BRAKE SYSTEM………………………………………………….. 94
  
  Checking the front brake linings……………………………….. 94
  
  Changing the front brake linings ………………………………. 94
  
  Checking free travel of hand brake lever……………………… 96
  
  Adjusting the basic position of the hand brake lever
  
  (XCF?W)……………………………………………………………… 96
  
  Adjusting free travel of hand brake lever (All EXC?F
  
  models) ……………………………………………………………… 96
  
  Checking the front brake fluid level …………………………… 97
  
  Adding front brake fluid …………………………………………. 97
  
  Changing the front brake fluid …………………………………. 98
  
  Checking the rear brake linings ………………………………… 99
  
  Changing the rear brake linings………………………………… 99
  
  Checking the free travel of foot brake lever………………… 101
  
  Adjusting the basic position of the foot brake lever ……… 101
  
  Checking the rear brake fluid level ………………………….. 102
  
  Adding brake fluid to the rear brake circuit ……………….. 102
  
  Changing the rear brake fluid…………………………………. 103
  
  14/LIGHTING SYSTEM, INSTRUMENTS ……………………… 105
  
  Adjusting the speedometer functions……………………….. 105
  
  Setting kilometers or miles ……………………………………. 105
  
  Activating the additional functions ………………………….. 106
  
  Setting the wheel circumference …………………………….. 106
  
  Setting the clock ………………………………………………… 107
  
  Checking the headlight setting……………………………….. 107
  
  Adjusting the headlight range ………………………………… 108
  
  30/ENGINE…………………………………………………………… 109
  
  Removing the engine …………………………………………… 109
  
  Installing the engine ……………………………………………. 113
  
  30/DISASSEMBLING THE ENGINE…………………………….. 118
  
  Preparations………………………………………………………. 118
  
  Removing the clutch push rod ……………………………….. 118
  
  Removing the spacer …………………………………………… 118
  
  Draining the engine oil …………………………………………. 118
  
  Removing the oil filter………………………………………….. 119
  
  Removing the spark plug ………………………………………. 119
  
  Removing the valve cover ……………………………………… 119
  
  Removing the kick starter ……………………………………… 120
  
  Removing the alternator cover………………………………… 120
  
  Removing the torque limiter ………………………………….. 120
  
  Positioning the engine at ignition top dead center……….. 121
  
  Removing the timing chain tensioner……………………….. 121
  
  Removing the camshaft………………………………………… 121
  
  Removing the cylinder head…………………………………… 122
  
  Removing the piston ……………………………………………. 122
  
  Removing the starter drive…………………………………….. 123
  
  Removing the suction pump ………………………………….. 124
  
  Removing the water pump wheel…………………………….. 125
  
  Removing the clutch cover ……………………………………. 125
  
  Removing the clutch discs…………………………………….. 125
  
  Removing the outer clutch hub ………………………………. 126
  
  Removing the intermediate kick starter gear………………. 127
  
  Removing the intermediate kick starter gear………………. 127
  
  Removing the shift shaft ………………………………………. 127
  
  Removing the shift drum locating unit ……………………… 127
  
  Removing the locking lever ……………………………………. 127
  
  Removing the force pump …………………………………….. 128
  
  Removing the primary gear ……………………………………. 128
  
  Removing the timing chain……………………………………. 129
  
  Removing the spacer …………………………………………… 129
  
  Removing the left section of the engine case……………… 129
  
  Removing the shift rails ……………………………………….. 130
  
  Removing the shift drum ………………………………………. 130
  
  Removing the shift forks ………………………………………. 130
  
  Removing the transmission shafts …………………………… 130
  
  Removing the crankshaft ………………………………………. 131
  
  30/ENGINE – WORK ON THE INDIVIDUAL PARTS …………. 132
  
  Work on the right section of the engine case ……………… 132
  
  Working on the left section of the engine case……………. 133
  
  Work on the clutch cover ………………………………………. 134
  
  Checking the oil pressure regulator valve…………………… 135
  
  Checking the lubrication system……………………………… 136
  
  Removing the crankshaft bearing inner race ………………. 136
  
  Installing the crankshaft bearing inner race……………….. 136
  
  Changing the connecting rod, conrod bearing and crank
  
  pin………………………………………………………………….. 137
  
  Checking the crankshaft run-out at the bearing pin ……… 138
  
  Removing the drive wheel of the balancer shaft ………….. 138
  
  Installing the drive wheel of the balancer shaft…………… 138
  
  Cylinder – Nikasil coating …………………………………….. 139
  
  Checking/measuring the cylinder…………………………….. 139
  
  Checking/measuring the piston ………………………………. 139
  
  Measuring the piston/cylinder mounting clearance ………. 140
  
  Checking the piston ring end gap ……………………………. 140
  
  Changing the camshaft bearing………………………………. 141
  
  Checking the camshafts ……………………………………….. 141
  
  Checking the pivot points of the camshafts ……………….. 141
  
  Removing the valves ……………………………………………. 142
  
  Checking the valves …………………………………………….. 143
  
  Checking the valve springs ……………………………………. 144
  
  Checking the valve spring seat ……………………………….. 144
  
  Checking the cam levers ………………………………………. 144
  
  Checking the cylinder head …………………………………… 144
  
  Installing the valves …………………………………………….. 145
  
  Checking the freewheel ………………………………………… 146
  
  Preassembling the kick starter shaft ………………………… 146
  
  Checking the electric starter drive …………………………… 147
  
  Installing the camshafts ……………………………………….. 169
  
  Checking the valve timing …………………………………….. 170
  
  Adjusting the valve timing …………………………………….. 170
  
  Installing the timing chain tensioner ……………………….. 171
  
  Checking the valve clearance …………………………………. 172
  
  Adjusting the valve clearance…………………………………. 173
  
  Installing the torque limiter …………………………………… 173
  
  Installing the alternator cover ………………………………… 173
  
  Installing the kick starter………………………………………. 174
  
  Installing the valve cover ………………………………………. 174
  
  Installing the spark plug……………………………………….. 175
  
  Installing the oil filter ………………………………………….. 175
  
  Installing the oil screen………………………………………… 175
  
  Installing the spacer ……………………………………………. 176
  
  Installing the clutch push rod ………………………………… 176
  
  Removing the engine from the work stand…………………. 176
  
  32/CLUTCH ………………………………………………………….. 177
  
  Checking the fluid level of the hydraulic clutch ………….. 177
  
  Changing the hydraulic clutch fluid …………………………. 177
  
  35/WATER PUMP, COOLING SYSTEM ………………………… 178
  
  Cooling system …………………………………………………… 178
  
  Checking the antifreeze and coolant level …………………. 178
  
  Checking the coolant level…………………………………….. 179
  
  Draining the coolant ……………………………………………. 179
  
  Refilling coolant …………………………………………………. 180
  
  38/LUBRICATION SYSTEM ………………………………………. 181
  
  Oil circuit …………………………………………………………. 181
  
  Checking the engine oil level …………………………………. 181
  
  Changing the engine oil and oil filter, cleaning the oil
  
  screen ……………………………………………………………… 182
  
  Adding engine oil ……………………………………………….. 184
  
  Checking the engine oil pressure…………………………….. 184
  
  Checking the timing assembly ……………………………….. 148
  
  Preparing the timing chain tensioner for installation ……. 149
  
  Checking the clutch…………………………………………….. 149
  
  Checking the shift mechanism ……………………………….. 151

  and much more

  File Format: PDF
  
  Compatible: All Versions of Windows & Mac
  
  Language: English
  
  Requirements: Adobe PDF Reader

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