Yamaha Fazer Fzs1000(N) 2001 Service Repair Manual (MT002675)

Yamaha Fazer Fzs1000(N) 2001 Service Repair Manual (MT002675)

• This manual presented for you in electronic format you can just print out the page you need then dispose of it when you have completed your task. This manual has detailed illustrations as well as step by step written instructions with the necessary diagrams or pictures. These manuals are your number one source for repair and service information, specifically written for the do-it-yourself as well as the experienced mechanics worldwide used to use this factory manual to fix your vehicle. Using this repair manual is an inexpensive way to keep your car working properly. it is this level of detail, along with illustrations, that guide the reader through each service, repairs, maintenance procedure.
• Yamaha_Fazer_FZS1000(N)_2001_Service Repair_Manual
  
  Total 403 Pages
  
  CONTENTS
  
  CHAPTER 1
  
  GENERAL INFORMATION
  
  MOTORCYCLE IDENTIFICATION
  
  VEHICLE IDENTIFICATION NUMBER ,MODEL CODE
  
  IMPORTANT INFORMATION
  
  PREPARATION FOR REMOVAL AND DISASSEMBLY,REPLACEMENT PARTS ,GASKETS, OIL SEALS AND O-RINGSLOCK WASHERS/PLATES AND COTTER PINS BEARINGS AND OIL SEALS
  
  CIRCLIPS
  
  CHECKING THE CONNECTIONS
  
  SPECIAL TOOLS
  
  CHAPTER 2
  
  SPECIFICATIONS
  
  GENERAL SPECIFICATIONS
  
  ENGINE SPECIFICATIONS
  
  CHASSIS SPECIFICATIONS
  
  ELECTRICAL SPECIFICATIONS
  
  TIGHTENING TORQUES
  
  GENERAL TIGHTENING TORQUES
  
  ENGINE TIGHTENING TORQUES
  
  CHASSIS TIGHTENING TORQUES
  
  LUBRICATION POINTS AND LUBRICANT TYPES
  
  ENGINE
  
  CHASSIS
  
  COOLING SYSTEM DIAGRAMS
  
  ENGINE OIL LUBRICATION CHART
  
  LUBRICATION DIAGRAMS
  
  CABLE ROUTING
  
  CHAPTER 3
  
  PERIODIC CHECKS AND ADJUSTMENTS
  
  INTRODUCTION
  
  PERIODIC MAINTENANCE/LUBRICATION INTERVALS
  
  FRONT COWLING/SEAT/SIDE COVER/FUEL TANK
  
  FRONT COWLING
  
  SEAT, SIDE COVER AND FUEL TANK
  
  ENGINE
  
  ADJUSTING THE VALVE CLEARANCE
  
  SYNCHRONIZING THE CARBURETORS
  
  ADJUSTING THE ENGINE IDLING SPEED
  
  ADJUSTING THE THROTTLE CABLE FREE PLAY
  
  CHECKING THE SPARK PLUGS
  
  CHECKING THE IGNITION TIMING
  
  MEASURING THE COMPRESSION PRESSURE
  
  CHECKING THE ENGINE OIL LEVEL
  
  CHANGING THE ENGINE OIL
  
  ADJUSTING THE CLUTCH CABLE FREE PLAY
  
  CLEANING THE AIR FILTER ELEMENT
  
  CHECKING THE CARBURETOR JOINTS AND
  
  INTAKE MANIFOLDS
  
  CHECKING THE FUEL HOSES AND FUEL FILTER
  
  CHECKING THE CRANKCASE BREATHER HOSE
  
  CHECKING THE EXHAUST SYSTEM
  
  ADJUSTING THE EXUP CABLES
  
  CHECKING THE COOLANT LEVEL
  
  CHECKING THE COOLING SYSTEM
  
  CHANGING THE COOLANT
  
  CHASSIS
  
  ADJUSTING THE FRONT BRAKE
  
  ADJUSTING THE REAR BRAKE
  
  CHECKING THE BRAKE FLUID LEVEL
  
  CHECKING THE BRAKE PADS
  
  ADJUSTING THE REAR BRAKE LIGHT SWITCH
  
  CHECKING THE BRAKE HOSES
  
  BLEEDING THE HYDRAULIC BRAKE SYSTEM
  
  ADJUSTING THE SHIFT PEDAL
  
  ADJUSTING THE DRIVE CHAIN SLACK
  
  LUBRICATING THE DRIVE CHAIN
  
  CHECKING AND ADJUSTING THE STEERING HEAD
  
  CHECKING THE FRONT FORK
  
  ADJUSTING THE FRONT FORK LEGS
  
  ADJUSTING THE REAR SHOCK ABSORBER ASSEMBLY
  
  CHECKING THE TIRES
  
  CHAPTER 5
  
  OVERHAULING THE ENGINE
  
  ENGINE
  
  DRIVE SPROCKET AND EXHAUST PIPE
  
  LEADS AND HOSES
  
  ENGINE
  
  INSTALLING THE ENGINE
  
  CAMSHAFT
  
  CYLINDER HEAD COVERS
  
  CAMSHAFTS
  
  REMOVING THE CAMSHAFTS
  
  CHECKING THE CAMSHAFTS
  
  CHECKING THE TIMING CHAIN, CAMSHAFT SPROCKETS,
  
  AND TIMING CHAIN GUIDES
  
  CHECKING THE TIMING CHAIN TENSIONER
  
  INSTALLING THE CAMSHAFTS
  
  CYLINDER HEAD
  
  REMOVING THE CYLINDER HEADS
  
  CHECKING THE CYLINDER HEADS
  
  INSTALLING THE CYLINDER HEAD
  
  VALVES AND VALVE SPRINGS
  
  REMOVING THE VALVES
  
  CHECKING THE VALVES AND VALVE GUIDES
  
  CHECKING THE VALVE SEATS
  
  CHECKING THE VALVE SPRINGS
  
  CHECKING THE VALVE LIFTERS
  
  INSTALLING THE VALVES
  
  GENERATOR
  
  REMOVING THE GENERATOR
  
  INSTATLLING THE GENERATOR
  
  PICKUP COIL
  
  REMOVING THE PLCKUP COIL ROTOR
  
  INSTALLING THE PICKUP COIL ROTOR
  
  CLUTCH
  
  CLUTCH COVER
  
  CLUTCH
  
  REMOVING THE CLUTCH
  
  CHECKING THE FRICTION PLATES
  
  CHECKING THE CLUTCH PLATES
  
  CHECKING THE CLUTCH SPRINGS
  
  CHECKING THE CLUTCH HOUSING
  
  CHECKING THE CLUTCH BOSS
  
  CHECKING THE PRESSURE PLATE
  
  CHECKING THE PULL LEVER AND PULL ROD
  
  CHECKING THE STARTER CLUTCH
  
  INSTALLING THE CLUTCH
  
  SHIFT SHAFT
  
  GENERATOR ROTOR COVER
  
  CHECKING THE SHIFT SHAFT
  
  CHECKING THE STOPPER LEVER
  
  INSTALLING THE SHIFT SHAFT
  
  OIL PAN AND OIL PUMP
  
  REMOVING THE OIL PAN
  
  CHECKING THE OIL PUMP
  
  CHECKING THE RELIEF VALVE
  
  CHECKING THE OIL DELIVERY PIPE
  
  CHECKING THE OIL STRAINER
  
  ASSEMBLING THE OIL PUMP
  
  INSTALLING THE OIL PUMP
  
  INSTALLING THE OIL STRAINER
  
  INSTALLING THE OIL PAN
  
  CRANKCASE
  
  CRANKCASE
  
  CONNECTING RODS AND PISTONS
  
  CRANKSHAFT
  
  DISASSEMBLING THE CRANKCASE
  
  REMOVING THE CONNECTING RODS AND PISTONS
  
  REMOVING THE CRANKSHAFT ASSEMBLY
  
  CHECKING THE CYLINDERS AND PISTONS
  
  CHECKING THE PISTON RINGS
  
  CHECKING THE PISTON PINS
  
  CHECKING THE CRANKSHAFT AND CONNECTING RODS
  
  CHECKING THE CRANKCASE
  
  CHECKING THE BEARINGS AND OIL SEALS
  
  CHECKING THE SPROCKETS AND CHAINS
  
  INSTALLING THE CRANKSHAFT
  
  INSTALLING THE CONNECTING ROD AND PISTON
  
  ASSEMBLING THE CRANKCASE
  
  TRANSMISSION
  
  TRANSMISSION, SHIFT DRUM ASSEMBLY AND
  
  SHIFT FORKS
  
  REMOVING THE TRANSMISSION
  
  CHECKING THE SHIFT FORKS
  
  CHECKING THE SHIFT DRUM ASSEMBLY
  
  CHECKING THE TRANSMISSION
  
  INSTALLING THE TRANSMISSION
  
  CHAPTER 6
  
  COOLING SYSTEM
  
  RADIATOR
  
  CHECKING THE RADIATOR
  
  INSTALLING THE RADIATOR
  
  THERMOSTAT
  
  CHECKING THE THERMOSTAT
  
  ASSEMBLING THE THERMOSTAT
  
  INSTALLING THE THERMOSTAT
  
  WATER PUMP
  
  DISASSEMBLING THE WATER PUMP
  
  CHECKING THE WATER PUMP
  
  ASSEMBLING THE WATER PUMP
  
  CHAPTER 7
  
  CARBURETORS
  
  CARBURETORS
  
  AIR FILTER CASE
  
  CHECKING THE CARBURETORS
  
  ASSEMBLING THE CARBURETORS
  
  INSTALLING THE CARBURETORS
  
  MEASURING AND ADJUSTING THE FUEL LEVEL
  
  CHECKING AND ADJUSTING THE THROTTLE POSITION
  
  SENSOR
  
  CHECKING THE FUEL PUMP
  
  AIR INDUCTION SYSTEM
  
  AIR INJECTION
  
  AIR CUTOFF VALVE
  
  AIR INDUCTION SYSTEM DIAGRAMS
  
  CHECKING THE AIR INDUCTION SYSTEM
  
  CHAPTER 8
  
  ELECTRICAL
  
  ELECTRICAL COMPONENTS
  
  ARRANGEMENT OF THE ELECTRICAL COMPONENTS AND
  
  COUPLERS
  
  INSTRUMENT FUENCTIONS
  
  CHECKING SWITCH CONTINUITY
  
  CHECKING THE SWITCHES
  
  CHECKING THE BULBS AND BULB SOCKETS
  
  TYPES OF BULBS
  
  CHECKING THE CONDITION OF THE BULBS
  
  CHECKING THE CONDITION OF THE BULB SOCKETS
  
  IGNITION SYSTEM
  
  CIRCUIT DIAGRAM
  
  TROUBLESHOOTING
  
  ELECTRIC STARTING SYSTEM
  
  CIRCUIT DIAGRAM
  
  STARTING CIRCUIT CUTOFF SYSTEM OPERATION
  
  TROUBLESHOOTING
  
  STARTER MOTOR
  
  CHECKING THE STARTER MOTOR
  
  ASSEMBLING THE STARTER MOTOR
  
  CHARGING SYSTEM
  
  CIRCUIT DIAGRAM
  
  TROUBLESHOOTING
  
  LIGHTING SYSTEM
  
  CIRCUIT DIAGRAM
  
  TROUBLESHOOTING
  
  SIGNAL SYSTEM
  
  CIRCUIT DIAGRAM
  
  TROUBLESHOOTING
  
  COOLING SYSTEM
  
  CIRCUIT DIAGRAM
  
  TROUBLESHOOTING
  
  FUEL PUMP SYSTEM
  
  CIRCUIT DIAGRAM
  
  FUEL PUMP CIRCUIT OPERATION
  
  TROUBLESHOOTING
  
  CHECKING THE FUEL PUMP
  
  EXUP SYSTEM
  
  CIRCUT DIAGRAM
  
  TROUBLESHOOTING
  
  SELF-DIAGNOSIS
  
  TROUBLESHOOTING
  
  CHAPTER 9
  
  TROUBLESHOOTING
  
  STARTING PROBLEMS
  
  ENGINE
  
  FUEL SYSTEM
  
  ELECTRICAL SYSTEMS
  
  INCORRECT ENGINE IDLING SPEED
  
  ENGINE
  
  FUEL SYSTEM
  
  ELECTRICAL SYSTEMS
  
  POOR MEDIUM-AND-HIGH-SPEED PERFORMANCE
  
  ENGINE
  
  FUEL SYSTEM
  
  FAULTY GEAR SHIFTING
  
  SHIFTING IS DIFFICULT
  
  SHIFT PEDAL DOES NOT MOVE
  
  JUMPS OUT OF GEAR
  
  FAULTY CLUTCH
  
  CLUTCH SLIPS
  
  CLUTCH DRAGS
  
  OVERHEATING
  
  ENGINE
  
  COOLING SYSTEM
  
  FUEL SYSTEM
  
  CHASSIS
  
  ELECTRICAL SYSTEMS
  
  OVERCOOLING
  
  COOLING SYSTEM
  
  POOR BRAKING PERFORMANCE
  
  FAULTY FRONT FORK LEGS
  
  LEAKING OIL
  
  MALFUNCTION
  
  UNSTABLE HANDLING
  
  FAULTY LIGHTING OR SIGNALING SYSTEM
  
  HEADLIGHT DOES NOT LIGHT
  
  HEADLIGHT BULB BURNT OUT
  
  TAIL/BRAKE LIGHT DOES NOT LIGHT
  
  TAIL/BRAKE LIGHT BULB BURNT OUT
  
  TURN SIGNAL DOES NOT LIGHT
  
  TURN SIGNAL BLINKS SLOWLY
  
  TURN SIGNAL REMAINS LIT
  
  TURN SIGNAL BLINKS QUICKLY
  
  HORN DOES NOT SOUND
  
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