Yamaha Fazer Fzs600 3 In 1 User Manual Pakage (Service Repair Supplementary Full Speccification) (MT009863)

Yamaha Fazer Fzs600 3 In 1 User Manual Pakage (Service Repair Supplementary Full Speccification) (MT009863)

• This manual presented for you in electronic format you can just print out the page you need then dispose of it when you have completed your task. This manual has detailed illustrations as well as step by step written instructions with the necessary diagrams or pictures. These manuals are your number one source for repair and service information, specifically written for the do-it-yourself as well as the experienced mechanics worldwide used to use this factory manual to fix your vehicle. Using this repair manual is an inexpensive way to keep your car working properly. it is this level of detail, along with illustrations, that guide the reader through each service, repairs, maintenance procedure.
• Yamaha_Fazer_FZS600 3 in 1 User Manual Pakage (Service Repair + supplementary & Speccification)
  
  Total 432 Pages
  
  Yamaha Fazer FZS600_1998_ Service Repair Manual (364 Pages)
  
  CONTENTS
  
  CHAPTER 1

  GENERAL INFORMATION
  
  MOTORCYCLE IDENTIFICATION
  
  VEHICLE IDENTIFICATION NUMBER,MODEL CODE
  
  IMPORTANT INFORMATION
  
  PREPARATION FOR REMOVAL AND DISASSEMBLY,REPLACEMENT PARTS,GASKETS,OIL SEALS AND O-RINGS,LOCK WASHERS/PLATES AND COTTER PINS ,BEARINGS AND OIL SEALS CIRCLIPS
  
  CHECKING THE CONNECTIONS
  
  SPECIAL TOOLS

  CHAPTER 2

  SPECIFICATIONS
  
  GENERAL SPECIFICATIONS
  
  MAINTENANCE SPECIFICATIONS
  
  ENGINE,CHASSIS,ELECTRICAL,
  
  GENERAL TIGHTENING TORQUE SPECIFICATIONS
  
  LUBRICATIONS AND LUBRICANT TYPES
  
  ENGINE ,CHASSIS ,
  
  COOLING SYSTEM DIAGRAMS
  
  LUBRICATION DIAGRAMS
  
  CABLE ROUTING

  CHAPTER 3

  INTRODUCTION
  
  PERIODIC MAINTENANCE/LUBRICATION INTERVALS
  
  FRONT COWLING/SEAT/SIDE COVER/FUEL TANK
  
  ENGINE
  
  ADJUSTING THE VALVE CLEARANCE,SYNCHRONIZING THE CARBURETORS,ADJUSTING THE ENGINE IDLING SPEED,ADJUSTING THE THROTTLE CABLE FREE PLAY,CHECKING THE SPARK PLUGS,CHECKING THE IGNITION TIMING,MEASURING THE COMPRESSION PRESSURE,CHECKING THE ENGINE OIL LEVEL,CHANGING THE ENGINE OIL ,EASURING THE ENGINE OIL PRESSURE,ADJUSTING THE CLUTCH CABLE FREE PLAY ,CLEANING THE AIR FILTER ELEMENT ,CHECKING THE CARBURETOR JOINTS AND INTAKE MANIFOLDS , CHECKING THE FUEL HOSES AND FUEL FILTER,CHECKING THE CRANKCASE BREATHER HOSE ,CHECKING THE EXHAUST SYSTEM ,CHECKING THE COOLANT LEVEL ,CHECKING THE COOLING SYSTEM ,CHANGING THE COOLANT.
  
  CHASSIS
  
  ADJUSTING THE FRONT BRAKE ADJUSTING THE REAR BRAKE ,CHECKING THE BRAKE FLUID LEVEL ,ADJUSTING THE REAR BRAKE LIGHT SWITCH ,
  
  CHECKING THE BRAKE HOSESBLEEDING THE HYDRAULIC BRAKE SYSTEM ,ADJUSTING THE SHIFT PEDAL 3-34ADJUSTING THE DRIVE CHAIN SLACK ,LUBRICATING THE DRIVE CHAIN ,CHECKING AND ADJUSTING THE STEERING HEAD ,CHECKING THE FRONT FORK ,ADJUSTING THE REAR SHOCK ABSORBER ASSEMBLY ,CHECKING THE TIRES ,CHECKING THE WHEELS ,CHECKING AND LUBRICATING THE CABLES ,LUBRICATING THE LEVERS AND PEDALS ,LUBRICATING THE SIDESTAND LUBRICATING THE CENTER STAND and LUBRICATING THE REAR SUSPENSION ELECTRICAL SYSTEMS
  
  CHECKING AND CHARGING THE BATTERYCHECKING THE FUSES,REPLACING THE HEADLIGHT BULBS .

  CHAPTER 4

  OVERHAULING THE ENGINE
  
  REMOVING THE ENGINE
  
  DRIVE SPROCKET AND EXHAUST PIPE ,LEADS AND HOSES ,ENGINE BRACKET AND ENGINE ,INSTALLING THE ENGINE.
  
  CAMSHAFT
  
  CYLINDER HEAD COVERS ,CAMSHAFTS,REMOVING THE CAMSHAFTS ,CHECKING THE CAMSHAFTS ,CHECKING THE TIMING CHAIN,CAMSHAFT SPROCKETS,AND TIMING CHAIN GUIDES ,CHECKING THE TIMING CHAIN TENSIONER ,INSTALLING THE CAMSHAFTS .
  
  CYLINDER HEAD
  
  REMOVING THE CYLINDER HEADS ,CHECKING THE CYLINDER HEADS ,INSTALLING THE CYLINDER HEAD.
  
  VALVES AND VALVE SPRINGS
  
  REMOVING THE VALVES ,CHECKING THE VALVES AND VALVE GUIDES ,CHECKING THE VALVE SEATS ,CHECKING THE VALVE SPRINGS ,CHECKING THE VALVE LIFTERS ,CHECKING THE CAMSHAFT CAP ,INSTALLING THE VALVES .
  
  CYLINDERS AND PISTONS
  
  REMOVING THE CYLINDERS AND PISTONS ,CHECKING THE CYLINDERS AND PISTONS ,CHECKING THE PISTON RINGS ,CHECKING THE PISTON PINS ,INSTALLING THE PISTON AND CYLINDER.
  
  CLUTCH
  
  CLUTCH COVER ,CLUTCH ,REMOVING THE CLUTCH ,CHECKING THE FRICTION PLATES ,CHECKING THE CLUTCH PLATES ,CHECKING THE CLUTCH SPRINGS CHECKING THE CLUTCH SPRING PLATE ,CHECKING THE CLUTCH HOUSING ,CHECKING THE CLUTCH BOSS ,CHECKING THE PRESSURE PLATE ,CHECKING THE CLUTCH PUSH RODS ,INSTALLING THE CLUTCH.
  
  SHIFT SHAFT
  
  CHECKING THE SHIFT SHAFT ,INSTALLING THE SHIFT SHAFT .
  
  AC MAGNETO AND STARTER CLUTCH
  
  STATOR COIL ,STARTER CLUTCH ,AC MAGNETO ROTOR ,REMOVING THE STARTER CLUTCH ,REMOVING THE AC MAGNETO ,CHECKING THE STARTER CLUTCH ,INSTALLING THE AC MAGNETO ,INSTALLING THE STARTER CLUTCH ,
  
  OIL PAN AND OIL STRAINER
  
  OIL STRAINER OIL PUMP ,REMOVING THE OIL PAN ,CHECKING THE OIL PUMP ,CHECKING THE RELIEF VALVE ,CHECKING THE OIL STRAINER ,,CHECKING THE OIL NOZZLE ,ASSEMBLING THE OIL PUMP ,INSTALLING THE OIL PUMP INSTALLING THE OIL STRAINE,RINSTALLING THE OIL PAN ,
  
  CRANKCASE
  
  DISASSEMBLING THE CRANKCASE CHECKING THE CRANKCASE ,ASSEMBLING THE CRANKCASE
  
  CRANKSHAFT
  
  CONNECTING ROD ,REMOVING THE CRANKSHAFT ASSEMBLY ,REMOVING THE CONNECTING RODS ,CHECKING THE CRANKSHAFT AND CONNECTING RODS ,INSTALLING THE CONNECTING RODS,INSTALLING THE CRANKSHAFT
  
  TRANSMISSION
  
  CHECKING THE TRANSMISSION ,INSTALLING THE TRANSMISSION .
  
  SHIFT DRUM AND SHIFT FORKS
  
  CHECKING THE SHIFT FORKS CHECKING THE SHIFT DRUM ASSEMBLY ,INSTALLING THE SHIFT FORKS AND SHIFT DRUM ASSEMBLY ,

  CHAPTER 5
  
  COOLING SYSTEM
  
  RADIATOR
  
  CHECKING THE RADIATOR,INSTALLING THE RADIATOR
  
  THERMOSTAT
  
  CHECKING THE THERMOSTAT ,ASSEMBLING THE THERMOSTAT ,INSTALLING THE THERMOSTAT .
  
  WATER PUMP
  
  REMOVING THE WATER PUMP ,CHECKING THE WATER PUMP ,INSTALLING THE WATER PUMP ,

  CHAPTER 6
  
  CARBURETORS
  
  CARBURETORS
  
  AIR FILTER CASE ,CARBURETORS ,CHECKING THE CARBURETORS ,ASSEMBLING THE CARBURETORS ,INSTALLING THE CARBURETORS ,MEASURING AND ADJUSTING THE FUEL LEVEL ,CHECKING AND ADJUSTING THE THROTTLE POSITIONSENSOR,

  CHAPTER 7
  
  CHASSIS
  
  FRONT WHEEL AND BRAKE DISCS
  
  FRONT WHEEL ,REMOVING THE FRONT WHEEL ,CHECKING THE FRONT WHEEL ,CHECKING THE BRAKE DISCS ,INSTALLING THE FRONT WHEEL ,ADJUSTING THE FRONT WHEEL STATIC BALANCE.
  
  REAR WHEEL,BRAKE DISC AND REAR WHEEL SPROCKET
  
  REAR WHEEL . BRAKE DISC AND REAR WHEEL SPROCKET DISASSEMBLY THE REAR WHEEL ,REMOVING THE REAR WHEEL ,CHECKING THE REAR WHEEL ,CHECKING AND REPLACING THE REAR WHEEL SPROCKET ,
  
  INSTALLING THE REAR WHEEL ,ADJUSTING THE REAR WHEEL STATIC .
  
  FRONT AND REAR BREAKS
  
  FRONT BRAKE PADS ,REAR BRAKE PADS ,REPLACING THE FRONT BRAKE PADS ,REPLACING THE REAR BRAKE PADS ,FRONT BRAKE MASTER CYLINDE,,REAR BRAKE MASTER CYLINDER ,REMOVING THE FRONT BRAKE MASTER CYLINDER ,REMOVING THE REAR BREAKE MASTER CYLINDER ,CHECKING THE FRONT AND REAR BRAKE MASTER CYLINDERS,ASSEMBLING AND INSTALLING THE FRONT BRAKEMASTER CYLINDER ,ASSEMBLING AND INSTALLING THE REAR BRAKE MASTER CYLINDER ,FRONT BRAKE CALIPERS ,REAR BRAKE CALIPER ,DISASSEMBLING THE FRONT BRAKE CALIPER ,DISASSEMBLING THE REAR BRAKE CALIPER ,CHECKING THE FRONT AND REAR BRAKE CALIPERS ,ASSEMBLING AND INSTALLING THE FRONT BRAKECALIPERS ,ASSEMBLING AND INSTALLING THE REAR BRAKECALIPER ,
  
  FRONT FORK
  
  REMOVING THE FRONT FORK LEGS ,DISASSEMBLING THE FRONT FORK LEGS ,CHECKING THE FRONT FORK LEGS,ASSEMBLING THE FRONT FORK LEGS ,INSTALLING THE FRONT FORK LEGS
  
  HANDLEBAR
  
  CHECKING THE HANDLEBAR ,INSTALLING THE HANDLEBAR

  STEERING HEAD
  
  LOWER BRACKET ,REMOVING THE LOWER BRACKET ,CHECKING THE STEERING HEAD ,INSTALLING THE STEERING HEAD
  
  REAR SHOCK ABSORBER AND RELAY ARM
  
  HANDLING THE REAR SHOCK ABSORBER ,DISPOSING OF A REAR SHOCK ABSORBER ,REMOVING THE REAR SHOCK ABSORBER ASSEMBLY ,CHECKING THE REAR SHOCK ABSORBER ASSEMBLY ,INSTALLING THE REAR SHOCK ABSORBER ASSEMBLY .
  
  SWINGARM AND DRIVE CHAIN
  
  REMOVING THE SWINGARM . CHECKING THE SWINGARM . CHECKING THE DRIVE CHAIN ,INSTALLING THE SWINGARM ,INSTALLING THE DRIVE CHAIN .

  CHAPTER 8
  
  ELECTRICAL
  
  ELECTRICAL COMPONENTS
  
  CIRCUIT DIAGRAM
  
  CHECKING SWITCHES
  
  CHECKING STEPS SWITCH CONNECTION AS SHOWN IN THIS MANUAL .SWITCH POSITION AND TERMINAL CONNECTION .
  
  IGNITION SYSTEM
  
  CIRCUIT DIAGRAM ,TROUBLESHOOTING .
  
  ELECTRIC STARTING SYSTEM
  
  CIRCUIT DIAGRAM ,STARTING CIRCUIT OPERATION ,TROUBLESHOOTING ,STARTER MOTOR CHECKING THE STARTER MOTOR
  
  CHARGING SYSTEM
  
  CIRCUIT DIAGRAM ,TROUBLESHOOTING
  
  LIGHTING SYSTEM
  
  CIRCUIT DIAGRAM,TROUBLESHOOTING ,LIGHTING SYSTEM CHECK .
  
  SIGNAL SYSTEM
  
  CIRCUIT DIAGRAM ,TROUBLESHOOTING,SIGNAL SYSTEM CHECK .
  
  COOLING SYSTEM
  
  CIRCUIT DIAGRAM ,TROUBLESHOOTING .
  
  FUEL PUMP SYSTEM
  
  CIRCUIT DIAGRAM ,FUEL PUMP CIRCUIT OPERATION ,TROUBLESHOOTING ,FUEL PUMP TEST
  
  SELF-DIAGNOSIS
  
  TROUBLESHOOTING

  CHAPTER 9.
  
  TROUBLESHOOTING
  
  STARTING FAILURE/HARD STARTING
  
  FUEL SYSTEM ,ELECTRICAL SYSTEM ,COMPRESSION SYSTEM.
  
  POOR ENGINE IDLE SPEED PERFORMANCE
  
  POOR ENGINE IDLE SPEED PERFORMANCE
  
  POOR MEDIUM-AND HIGH-SPEED PERFORMANCE
  
  POOR MEDIUM-AND HIGH-SPEED PERFORMANCE
  
  FAULTY GEAR SHIFTING
  
  HARD SHIFTING ,SHIFT PEDAL DOES NOT MOVE ,JUMPS-OUT-OF GEAR
  
  FAULTY CLUTCH PERFORMANCE
  
  CLUTCH SLIPPING,CLUTCH DRAGGING .
  
  OVERHEATING
  
  OVERHEATING
  
  OVERCOOLING
  
  OVERCOOLING
  
  POOR BRAKING
  
  POOR BRAKING EFFECT
  
  FAULTY FRONT FORK LEGS
  
  MALFUNCTION ,OIL LEAKAGE .
  
  UNSTABLE HANDLING
  
  UNSTABLE HANDLING.
  
  FAULTY LIGHTING AND SIGNAL SYSTEMS
  
  HEADLIGHT DOES NOT LIGHT BULB BURNT OUT .FLASHER DOES NOT LIGHT ,FLASHER BLINKS SLOWLY ,FLASHER REMAINS LIT ,FLASHER BLINKS QUICKLY ,HORN DOES NOT SOUND

  FZS600‘98 WIRING DIAGRAM

  Yamaha Fazer FZS600_2000_Suplementary_Service _ Manual (41 Pages)
  
  GENERAL INFORMATION
  
  FEATURES
  
  SPEEDOMETER
  
  SPECIFICATIONS
  
  GENERAL SPECIFICATIONS
  
  MAINTENANCE SPECIFICATIONS
  
  ENGINE ,CHASSIS
  
  CABLE ROUTING
  
  PERIODIC INSPECTIONS AND ADJUSTMENTS
  
  PERIODIC MAINTENANCE/LUBRICATION INTERVALS
  
  CHASSIS
  
  ADJUSTING THE FRONT FORK LEGS
  
  CHASSIS
  
  FRONT FORK
  
  CHECKING THE FRONT FORK LEGS,ASSEMBLING THE FRONT FORK LEGS
  
  ELECTRICAL
  
  SIGNAL SYSTEM
  
  CIRCUIT DIAGRAM ,SIGNAL SYSTEM CHECK .
  
  CLOCK
  
  FZS600 2000 WIRING DIAGRAM
  
  Yamaha_Fazer_FZS600(P)_2002_Service Information Manual ( 27 pages)
  
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