Yamaha Fz6 Ss Ssc ‘04 2 In 1 Owner‘S Manual ( User Giude) + Service Repair Manual (MT026092)

Yamaha Fz6 Ss Ssc ‘04 2 In 1 Owner‘S Manual ( User Giude) + Service Repair Manual (MT026092)

• This manual presented for you in electronic format you can just print out the page you need then dispose of it when you have completed your task. This manual has detailed illustrations as well as step by step written instructions with the necessary diagrams or pictures. These manuals are your number one source for repair and service information, specifically written for the do-it-yourself as well as the experienced mechanics worldwide used to use this factory manual to fix your vehicle. Using this repair manual is an inexpensive way to keep your car working properly. it is this level of detail, along with illustrations, that guide the reader through each service, repairs, maintenance procedure.
• YAMAHA_FZ6_SS_SSC_2004_OWNER‘S_MANUAL & SERVICE REPAIR MANUAL
  
  YAMAHA_FZ6_SS_SSC_2004_OWNER‘S_MANUAL
  
  TOTAL 100 PAGES
  
  CONTENTS
  
  SAFETY INFORMATION
  
  LOCATION OF IMPORTANT LABELS
  
  DESCRIPTION
  
  LEFT VIEW RIGHT VIEW CONTROLS AND INSTRUMENTS
  
  INSTRUMENT AND CONTROL FUNCTIONS
  
  MAIN SWITCH/STEERING LOCK INDICATOR AND WARNING LIGHTS LCD TACHOMETER MULTIFUNCTION DISPLAY HANDLEBAR SWITCHES CLUTCH LEVER SHIFT PEDAL BRAKE LEVER BRAKE PEDAL FUEL TANK CAP FUEL CATALYTIC CONVERTER SEAT STORAGE COMPARTMENT ADJUSTING THE SHOCK ABSORBER
  
  ASSEMBLY SIDE STAND IGNITION CIRCUIT CUTOFF SYSTEM
  
  PREOPERATION CHECKS
  
  PREOPERATIONAL CHECK LIST
  
  OPERATION AND IMPORTANT RIDING POINTS
  
  STARTING THE ENGINE SHIFTING ENGINE BREAK-IN PARKING
  
  PERIODIC MAINTENANCE AND MINOR REPAIR
  
  PERIODIC MAINTENANCE OWNER‘S TOOL KIT PERIODIC MAINTENANCE CHART FOR THE
  
  EMISSION CONTROL SYSTEM GENERAL MAINTENANCE AND
  
  LUBRICATION CHART REMOVING AND INSTALLING PANELS CHECKING THE SPARK PLUGS CANISTER (FOR CALIFORNIA ONLY) ENGINE OIL AND OIL FILTER CARTRIDGE COOLANT REPLACING THE AIR FILTER ELEMENT ADJUSTING THE THROTTLE CABLE
  
  FREE PLAY ADJUSTING THE VALVE CLEARANCE
  
  TIRES CAST WHEELS ACCESSORIES AND REPLACEMENT
  
  PARTS ADJUSTING THE CLUTCH LEVER FREE PLAY
  
  ADJUSTING THE BRAKE PEDAL POSITION ADJUSTING THE REAR BRAKE LIGHT SWITCH CHECKING THE FRONT AND REAR
  
  PADS CHECKING THE BRAKE FLUID LEVEL CHANGING THE BRAKE FLUID DRIVE CHAIN SLACK LUBRICATING THE DRIVE CHAIN CHECKING AND LUBRICATING THE
  
  CABLES CHECKING AND LUBRICATING THE THROTTLE GRIP AND CABLE CHECKING AND LUBRICATING THE BRAKE AND SHIFT PEDALS
  
  CHECKING AND LUBRICATING THE BRAKE AND CLUTCH LEVERS CHECKING AND LUBRICATING THE
  
  CENTERSTAND AND SIDESTAND CHECKING THE FRONT FORK CHECKING THE STEERING CHECKING THE WHEEL BEARINGS BATTERY REPLACING THE FUSES REPLACING THE HEADLIGHT BULB REPLACING THE TAIL/BRAKE LIGHT
  
  BULB REPLACING A TURN SIGNAL LIGHT BULB
  
  YAMAHA_FZ6_SS_SSC_2004 SERVICE REPAIR MANUAL
  
  TOTAL 432 PAGES
  
  CONTENTS
  
  CHAPTER 1 GENERAL INFORMATION
  
  MOTORCYCLE IDENTIFICATION
  
  VEHICLE IDENTIFICATION NUMBER MODEL LABEL
  
  FEATURES
  
  OUTLINE OF FI SYSTEM FI SYSTEM INSTRUMENT FUNCTION
  
  IMPORTANT INFORMATION
  
  PREPARATION FOR REMOVAL AND DISASSEMBLY REPLACEMENT PARTS GASKETS, OIL SEALS AND O-RINGS LOCK WASHERS/PLATES AND COTTER PINS BEARINGS AND OIL SEALS CIRCLIPS
  
  CHECKING THE CONNECTIONS
  
  SPECIAL TOOLS
  
  CHAPTER 2
  
  SPECIFICATIONS
  
  GENERAL SPECIFICATIONS
  
  ENGINE SPECIFICATIONS
  
  CHASSIS SPECIFICATIONS,ELECTRICAL SPECIFICATIONS
  
  CONVERSION TABLE
  
  GENERAL TIGHTENING TORQUE SPECIFICATIONS ,TIGHTENING TORQUES
  
  ENGINE TIGHTENING TORQUES,CHASSIS TIGHTENING TORQUES
  
  LUBRICATION POINTS AND LUBRICANT TYPES
  
  ENGINE ,CHASSIS
  
  COOLING SYSTEM DIAGRAMS
  
  ENGINE OIL LUBRICATION CHART,LUBRICATION DIAGRAMS ,CABLE ROUTING
  
  CHAPTER 3
  
  PERIODIC CHECKS AND ADJUSTMENTS ,INTRODUCTION ,PERIODIC MAINTENANCE CHART FOR THE EMISSION CONTROL SYSTEM
  
  GENERAL MAINTENANCE AND LUBRICATION CHART,SEAT ,FUEL TANK ,
  
  STALLING THE FUEL PUMP INSTALLING THE FUEL TANK
  
  COWLINGS
  
  AIR FILTER CASE
  
  BATTERY BOX AND BATTERY BOX BRACKET
  
  ENGINE
  
  ADJUSTING THE VALVE CLEARANCE SYNCHRONIZING THE THROTTLE BODIES ADJUSTING THE ENGINE IDLING SPEED ADJUSTING THE THROTTLE CABLE FREE PLAY CHECKING THE SPARK PLUGS MEASURING THE COMPRESSION PRESSURE CHECKING THE ENGINE OIL LEVEL CHANGING THE ENGINE OIL MEASURING THE ENGINE OIL PRESSURE ADJUSTING THE CLUTCH CABLE FREE PLAY CLEANING THE AIR FILTER ELEMENT ,CHANGING THE COOLANT
  
  CHASSIS
  
  ADJUSTING THE FRONT BRAKE ADJUSTING THE REAR BRAKE CHECKING THE BRAKE FLUID LEVEL CHECKING THE FRONT AND REAR BRAKE PADS ADJUSTING THE REAR BRAKE LIGHT SWITCH CHECKING THE FRONT AND REAR BRAKE HOSES BLEEDING THE HYDRAULIC BRAKE SYSTEM ADJUSTING THE SHIFT PEDAL ADJUSTING THE DRIVE CHAIN SLACK LUBRICATING THE DRIVE CHAIN CHECKING AND ADJUSTING THE STEERING HEAD CHECKING THE FRONT FORK ADJUSTING THE REAR SHOCK ABSORBER ASSEMBLY CHECKING THE TIRES CHECKING THE WHEELS CHECKING AND LUBRICATING THE CABLES LUBRICATING THE LEVERS AND PEDALS LUBRICATING THE SIDESTAND LUBRICATING THE CENTERSTAND LUBRICATING THE REAR SUSPENSION
  
  ELECTRICAL SYSTEM
  
  CHECKING AND CHARGING THE BATTERY CHECKING THE FUSES REPLACING THE HEADLIGHT BULBS ADJUSTING THE HEADLIGHT BEAMS
  
  CHAPTER 4 CHASSIS
  
  FRONT WHEEL AND BRAKE DISCS
  
  REMOVING THE FRONT WHEEL CHECKING THE FRONT WHEEL CHECKING THE BRAKE DISCS INSTALLING THE FRONT WHEEL ADJUSTING THE FRONT WHEEL STATIC BALANCE
  
  REAR WHEEL AND BRAKE DISC
  
  REAR WHEEL REAR BRAKE DISC AND REAR WHEEL SPROCKET REMOVING THE REAR WHEEL CHECKING THE REAR WHEEL CHECKING THE REAR WHEEL DRIVE HUB
  
  FRONT AND REAR BRAKES
  
  FRONT BRAKE PADS REAR BRAKE PADS REPLACING THE FRONT BRAKE PADS REPLACING THE REAR BRAKE PADS FRONT BRAKE MASTER CYLINDER REAR BRAKE MASTER CYLINDER DISASSEMBLING THE FRONT BRAKE MASTER CYLINDER CHECKING THE FRONT AND REAR BRAKE MASTER CYLINDERS DISASSEMBLING THE REAR BRAKE MASTER CYLINDER ASSEMBLING AND INSTALLING THE FRONT BRAKE MASTER CYLINDER ASSEMBLING THE REAR BRAKE MASTER CYLINDER FRONT BRAKE CALIPERS REAR BRAKE CALIPER DISASSEMBLING THE FRONT BRAKE CALIPERS DISASSEMBLING THE REAR BRAKE CALIPER CHECKING THE FRONT AND REAR BRAKE CALIPERS ASSEMBLING AND INSTALLING THE FRONT BRAKE CALIPERS ASSEMBLING AND INSTALLING THE REAR BRAKE CALIPER
  
  FRONT FORK
  
  FRONT FORK LEGS REMOVING THE FRONT FORK LEGS DISASSEMBLING THE FRONT FORK LEGS CHECKING THE FRONT FORK LEGS ASSEMBLING THE FRONT FORK LEGS INSTALLING THE FRONT FORK LEGS
  
  HANDLEBAR
  
  REMOVING THE HANDLEBAR CHECKING THE HANDLEBAR INSTALLING THE HANDLEBAR
  
  STEERING HEAD
  
  UNDER BRACKET REMOVING THE UNDER BRACKET CHECKING THE STEERING HEAD INSTALLING THE STEERING HEAD
  
  SWINGARM AND DRIVE CHAIN
  
  REMOVING THE SWINGARM REMOVING THE DRIVE CHAIN CHECKING THE SWINGARM INSTALLING THE SWINGARM CHECKING THE DRIVE CHAIN
  
  CHAPTER 5 ENGINE
  
  ENGINE
  
  DRIVE SPROCKET EXHAUST PIPE LEADS AND HOSES ENGINE INSTALLING THE ENGINE
  
  CAMSHAFTS
  
  CYLINDER HEAD COVER CAMSHAFTS REMOVING THE CAMSHAFTS CHECKING THE CAMSHAFTS CHECKING THE TIMING CHAIN, CAMSHAFT SPROCKETS, AND TIMING CHAIN GUIDES CHECKING THE TIMING CHAIN TENSIONER INSTALLING THE CAMSHAFTS
  
  CYLINDER HEAD
  
  REMOVING THE CYLINDER HEAD CHECKING THE CYLINDER HEAD INSTALLING THE CYLINDER HEAD
  
  VALVES AND VALVE SPRINGS
  
  REMOVING THE VALVES CHECKING THE VALVES AND VALVE GUIDES CHECKING THE VALVE SEATS CHECKING THE VALVE SPRINGS CHECKING THE VALVE LIFTERS INSTALLING THE VALVES
  
  STARTER CLUTCH AND GENERATOR
  
  STATOR COIL ASSEMBLY REMOVING THE GENERATOR REMOVING THE STARTER CLUTCH CHECKING THE STARTER CLUTCH INSTALLING THE STARTER CLUTCH INSTALLING THE GENERATOR
  
  SHIFT SHAFT
  
  SHIFT SHAFT AND STOPPER LEVER CHECKING THE SHIFT SHAFT CHECKING THE STOPPER LEVER INSTALLING THE SHIFT SHAFT
  
  CRANKSHAFT POSITION SENSOR AND PICKUP ROTOR
  
  REMOVING THE PICKUP ROTOR INSTALLING THE PICKUP ROTOR
  
  CLUTCH
  
  CLUTCH COVER CLUTCH REMOVING THE CLUTCH CHECKING THE FRICTION PLATES CHECKING THE CLUTCH PLATES CHECKING THE CLUTCH SPRINGS CHECKING THE CLUTCH HOUSING CHECKING THE CLUTCH BOSS CHECKING THE PRESSURE PLATE CHECKING THE PULL LEVER SHAFT AND PULL ROD INSTALLING THE CLUTCH
  
  OIL PAN AND OIL PUMP
  
  REMOVING THE OIL PAN CHECKING THE OIL PUMP CHECKING THE RELIEF VALVE CHECKING THE OIL DELIVERY PIPE AND OIL PIPE CHECKING THE OIL STRAINER CHECKING THE OIL NOZZLES ASSEMBLING THE OIL PUMP INSTALLING THE OIL PUMP INSTALLING THE OIL STRAINER INSTALLING THE OIL PAN
  
  CRANKCASE
  
  DISASSEMBLING THE CRANKCASE CHECKING THE CRANKCASE CHECKING THE BEARINGS AND OIL SEALS CHECKING THE TIMING CHAIN ASSEMBLING THE CRANKCASE
  
  CONNECTING RODS AND PISTONS
  
  REMOVING THE CONNECTING RODS AND PISTONS REMOVING THE CRANKSHAFT ASSEMBLY CHECKING THE CYLINDER AND PISTON CHECKING THE PISTON RINGS CHECKING THE PISTON PINS CHECKING THE BIG END BEARINGS INSTALLING THE CONNECTING ROD AND PISTON (EXCEPT FOR CAL) INSTALLING THE CONNECTING ROD AND PISTON (FOR CAL)
  
  CRANKSHAFT
  
  CHECKING THE CRANKSHAFT CHECKING THE CRANKSHAFT JOURNAL BEARINGS INSTALLING THE CRANKSHAFT
  
  TRANSMISSION
  
  TRANSMISSION, SHIFT DRUM ASSEMBLY AND SHIFT FORKS REMOVING THE TRANSMISSION CHECKING THE SHIFT FORKS CHECKING THE SHIFT DRUM ASSEMBLY CHECKING THE TRANSMISSION INSTALLING THE TRANSMISSION
  
  CHAPTER 6 COOLING SYSTEM
  
  RADIATOR
  
  CHECKING THE RADIATOR INSTALLING THE RADIATOR
  
  OIL COOLER
  
  CHECKING THE OIL COOLER INSTALLING THE OIL COOLER
  
  THERMOSTAT
  
  CHECKING THE THERMOSTAT INSTALLING THE THERMOSTAT
  
  WATERPUMP
  
  DISASSEMBLING THE WATER PUMP CHECKING THE WATER PUMP ASSEMBLING THE WATER PUMP INSTALLING THE WATER PUMP CHAPTER 7 FUEL INJECTION SYSTEM
  
  FUEL INJECTION SYSTEM
  
  WIRING DIAGRAM ECU‘S SELF-DIAGNOSTIC FUNCTION ALTERNATE INSTRUCTIONS OPERATION CONTROL (FAIL-SAFE ACTION)
  
  FAIL,SAFE ACTIONSTABLE ,TROUBLESHOOTING CHART DIAGNOSTIC MODE TROUBLESHOOTING DETAILS
  
  THROTTLE BODIES
  
  INJECTORS CHECKING THE INJECTORS CHECKING THE THROTTLE BODIES CHECKING THE FUEL PUMP AND PRESSURE REGULATOR OPERATION CHECKING AND ADJUSTING THE THROTTLE POSITION SENSOR
  
  AIR INDUCTION SYSTEM
  
  AIR INJECTION AIR CUT-OFF VALVE AIR INDUCTION SYSTEM DIAGRAMS CHECKING THE AIR INDUCTION SYSTEM
  
  CHAPTER 8 ELECTRICAL SYSTEM
  
  ELECTRICAL COMPONENTS
  
  CHECKING SWITCH CONTINUITY
  
  CHECKING THE SWITCHES
  
  CHECKING THE BULBS AND BULB SOCKETS
  
  TYPES OF BULBS CHECKING THE CONDITION OF THE BULBS ,CHECKING THE LED‘S
  
  IGNITION SYSTEM
  
  CIRCUIT DIAGRAM TROUBLESHOOTING
  
  ELECTRIC STARTING SYSTEM
  
  CIRCUIT DIAGRAM STARTING CIRCUIT CUT-OFF SYSTEM OPERATION TROUBLESHOOTING
  
  STARTER MOTOR
  
  CHECKING THE STARTER MOTOR ASSEMBLING THE STARTER MOTOR
  
  CHARGING SYSTEM
  
  CIRCUIT DIAGRAM TROUBLESHOOTING
  
  LIGHTING SYSTEM
  
  CIRCUIT DIAGRAM TROUBLESHOOTING CHECKING THE LIGHTING SYSTEM
  
  SIGNALING SYSTEM
  
  CIRCUIT DIAGRAM TROUBLESHOOTING CHECKING THE SIGNALING SYSTEM
  
  COOLING SYSTEM
  
  CIRCUIT DIAGRAM TROUBLESHOOTING
  
  FUEL PUMP SYSTEM
  
  CIRCUIT DIAGRAM FUEL PUMP SYSTEM TROUBLESHOOTING CHECKING THE FUEL PUMP
  
  SELF-DIAGNOSIS
  
  TROUBLESHOOTING
  
  CHAPTER 9 TROUBLESHOOTING
  
  STARTING FAILURES
  
  ENGINE FUEL SYSTEM ELECTRICAL SYSTEMS
  
  INCORRECT ENGINE IDLING SPEED
  
  SYSTEMS
  
  POOR MEDIUM-AND-HIGH-SPEED PERFORMANCE
  
  ENGINE FUEL SYSTEM
  
  FAULTY GEAR SHIFTING
  
  SHIFTING IS DIFFICULT SHIFT PEDAL DOES NOT MOVE JUMPS OUT OF GEAR
  
  FAULTY CLUTCH
  
  CLUTCH SLIPS CLUTCH DRAGS
  
  OVERHEATING
  
  ENGINE COOLING SYSTEM FUEL SYSTEM CHASSIS ELECTRICAL SYSTEMS
  
  OVERCOOLING
  
  COOLING SYSTEM
  
  POOR BRAKING PERFORMANCE
  
  FAULTY FRONTFORK LEGS
  
  LEAKING OIL MALFUNCTION
  
  UNSTABLE HANDLING
  
  FAULTY LIGHTING OR SIGNALING SYSTEM
  
  HEADLIGHT DOES NOT COME ON HEADLIGHT BULB BURNT OUT TAIL,BRAKELIGHTDOES NOTCOME ON ,BRAKELIGHTBULB BURNT OUT
  
  TURN SIGNAL DOES NOT COME ON TURN SIGNAL BLINKS SLOWLY TURN SIGNAL REMAINS LIT TURN SIGNAL BLINKS QUICKLY HORN DOES NOT SOUND
  
  IMPORTANT MANUAL INFORMATION
  
  THIS OWNERS MANUAL SHOULD BE CONSIDERED A PERMANENT PART OF THIS MOTORCYCLE AND SHOULD REMAIN WITH IT EVEN IF THE MOTORCYCLE IS SUBSEQUENTLY SOLD.YAMAHA CONTINUALLY SEEKS ADVANCEMENTS IN PRODUCT DESIGN AND QUALITY. THEREFORE, WHILE THIS MANUAL CONTAINS THE MOSTCURRENT PRODUCT INFORMATION AVAILABLE AT THE TIME OF PRINTING, THERE MAY BE MINOR DISCREPANCIES BETWEEN YOUR MOTORCYCLE.
  
  THIS SERVICE MANUAL CONTAINS INFORMATION REGARDING PERIODIC MAINTENANCE TO THE EMISSION CONTROLSYSTEM. PLEASE READ THIS MATERIAL CAREFULLY.DESIGNS AND SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.
  
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  EVEN IT NEVER HAPPENED TO US, WITH ANY OF OUR PRODUCTS, IN CASE YOU ARE NOT FULLY HAPPY WITH WHAT YOU RECEIVED, WE WILL REFUND YOU