Yamaha G14 G11 G16 G19 G20 Service Repair Manual (OV000182)

Yamaha G14 G11 G16 G19 G20 Service Repair Manual (OV000182)

• This manual presented for you in electronic format you can just print out the page you need then dispose of it when you have completed your task. This manual has detailed illustrations as well as step by step written instructions with the necessary diagrams or pictures. These manuals are your number one source for repair and service information, specifically written for the do-it-yourself as well as the experienced mechanics worldwide used to use this factory manual to fix your vehicle. Using this repair manual is an inexpensive way to keep your car working properly. it is this level of detail, along with illustrations, that guide the reader through each service, repairs, maintenance procedure.
• Yamaha Golf Car Manual

  G-14A/G14E G11A G16A/G16E G19E G20A

  495 Pages

  The G14A/G14E is the Main Manual used in concert with the G11A, G16A/G16E, G19E and G20A Supplements

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  CHAPTER 1

  GENERAL INFORMATION

  SAFETY PRECAUTIONS

  GENERAL SERVICE INFORMATION

  FRAME SERIAL NUMBER

  WASHING AND CLEANING

  THE RIGHT TOOLS

  KEEP IT NEAT

  TIGHTENING

  TORQUE

  ALL REPLACEMENT PARTS

  GASKETS,OIL SEALS AND

  0-RINGS

  LOCK WASHERS/PLATES AND

  COTTER PINS

  BEARINGS AND OIL SEALS

  CIRCLIPS

  DISASSEMBLY AND ASSEMBLY

  SUGGESTIONS

  SPECIAL TOOLS

  FOR TUNE UP

  FOR ENGINE SERVICE

  FOR POWER TRAIN

  FOR CHASSIS SERVICE

  FOR ELECTRICAL COMPONENTS

  CHAPTER 2

  PERIODIC INSPECTION AND ADJUSTMENT

  PERIODIC MAINTENANCE

  MAINTENANCE CHART FOR G14-A

  MAINTENANCE CHART FOR G14-E

  MAINTENANCE CHART FOR

  G14-A AND G14-E

  INSPECTION AND ADJUSTMENT

  ENGINE (FOR G14-Al

  VALVE CLEARANCE ADJUSTMENT

  ENGINE OIL LEVEL MEASUREMENT

  ENGINE OIL REPLACEMENT

  OIL DELIVERY HOSE INSPECTION

  AIR FILTER CLEANING

  ENGINE BRACKET ADJUSTMENT

  COMPRESSION PRESSURE

  MEASUREMENT

  CARBURETOR ADJUSTMENT

  ACCELERATOR STOP SWITCH

  INSPECTION/ACCELERATOR PEDAL

  POSITION ADJUSTING BOLT

  HEIGHT ADJUSTMENT

  THROTTLE CABLE ADJUSTMENT

  SPEED LIMITER

  ADJUSTMENT

  CHOKE CABLE ADJUSTMENT

  FUEL PUMP INSPECTION

  FUEL FILTER INSPECTION

  FUEL HOSE

  INSPECTION

  POWER TRAIN

  TRANSMISSION OIL LEVEL MEASUREMENT

  TRANSMISSION OIL REPLACEMENT

  DRIVE BELT INSPECTION (FOR G14-Al PRIMARY SHEAVE LUBRICATION

  (FOR G14-A)

  SHEAVE INSPECTION

  SHIFTING CABLE ADJUSTMENT

  (FOR G14-A)

  CHASSIS

  BRAKE CABLE INSPECTION

  PARKING BRAKE ADJUSTMENT

  BRAKE SHOE

  LINING INSPECTION

  BRAKE AND ACCELERATOR PEDALS

  STEERING INSPECTION

  STEERING LINKAGE INSPECTION

  WHEEL ALIGNMENT

  TIRE AND WHEEL INSPECTION

  FRONT WHEEL BEARING

  INSPECTION REAR AXLE BEARING INSPECTION

  SHOCK ABSORBER INSPECTION

  ELECTRCI AL (FOR G14-A)

  SPARK PLUG INSPECTION

  STARTER BELT INSPECTION

  BATTERY

  INSPECTION

  BATTERY CHARGING

  ELECTRICAL (FOR G14-El

  BATTERY CHARGING

  BATTERY INSPECTION

  CHARGE RECEPTACLE INSPECTION

  CHAPTER 3

  CHASSIS

  FRONT AND REAR BUMPER

  REMOVAL

  INSTALLATION

  BUMPERS

  SEAT

  REMOVAL

  INSTALLATION

  FRONT COWLING

  REMOVAL

  INSTALLATION

  FRONT COWLING

  REAR COWLING

  REMOVAL

  INSTALLATION

  REAR COWLING FOR

  G14-A

  REAR COWLING FOR G14-E

  FRONT WHEEL

  REMOVAL

  INSPECTION

  INSTALLATION

  REAR AXLE WHEEL FOR G14-A

  REMOVAL

  INSPECTION

  INSTALLATION

  REAR AXLE WHEEL FOR G14-E

  REMOVAL

  INSPECTION

  INSTALLATION

  BRAKE

  BRAKE PEDAL

  DISASSEMBLY

  INSPECTION

  ASSEMBLY

  ACCELERATOR PEDAL

  FOR G14-A

  FOR G14-E

  STEERING SVSTEM

  REMOVAL

  DISASSEMBLY

  INSPECTION

  ASSEMBLY

  INSTALLATION

  FRONT SUSPENSION

  REMOVAL

  INSPECTION

  INSTALLATION

  REAR ARM SUSPENSION

  FOR G14-A

  FOR G14-E

  REMOVAL

  INSPECTION

  INSTALLATION

  CABLE MAINTENANCE

  FRAME

  FOR G14-A

  FOR G14-E

  CHAPTER 4

  POWER TRAIN

  POWER TRAIN FOR G14-A

  PRIMARY SHEAVE

  REMOVAL

  DISASSEMBLY

  INSPECTION

  ASSEMBLY

  INSTALLATION

  SECONDARY SHEAVE

  DISASSEMBLY

  INSPECTION

  ASSEMBLY

  DRIVE V-BELT

  INSPECTION AND REPLACEMENT

  TRANSMISSION

  REMOVAL

  DISASSEMBLY

  INSPECTION

  ASSEMBLY

  INSTALLATION

  POWER TRAIN FOR G14-E

  TRANSMISSION

  REMOVAL

  DISASSEMBLY

  INSPECTION

  ASSEMBLY

  INSTALLATION

  CHAPTER 5

  ENGINE OVERHAUL

  ENGINE REMOVAL

  PREPARATION FOR REMOVAL

  DRIVE BELT

  CARBURETOR

  AIR CLEANER CASE

  WIRING AND HOSE

  MUFFLER

  ENGINE REMOVAL

  ENGINE DISASSEMBLY

  STARTER-GENERATOR

  AIR SHROUD

  CYLINDER HEAD

  PRIMARY SHEAVE

  FLYWHEEL

  CRANKCASE COVER

  CAMSHAFT

  BALANCER SHAFT AND CRANKSHAFT PISTON AND CONNECTING ROD

  ENGINE BRACKET

  INSPECTION AND REPAIR

  CYLINDER HEAD

  VALVE

  VALVE SEAT

  VALVE SPRING

  VALVE INSTALLATION

  ROCKER ARM

  CAMSHAFT

  GEARS

  CYLINDER AND PISTON

  PISTON RING AND PIN

  CRANKSHAFT AND CONNECTING ROD

  ENGINE ASSEMBLY AND ADJUSTMENT

  ENGINE BRACKET

  CRANKSHAFT,CAMSHAFT AND BALANCER SHAFT

  PISTON AND CONNECTING ROD

  CRANKCASE COVER

  FLYWHEEL

  PRIMARY SHEAVE

  CYLINDER HEAD

  AIR SHROUD

  STARTER-GENERATOR

  REMOUNTING ENGINE

  CHAPTER 6

  CARBURETION

  CARBURETOR

  SECTION VIEW

  REMOVAL

  DISASSEMBLY

  INSPECTION

  ASSEMBLY

  INSTALLATION

  CHAPTER 7

  ELECTRICAL

  ELECTRICAL FOR G14-A

  G14-A WIRING DIAGRAM

  ELECTRICAL COMPONENT LOCATIONS

  ELECTRICAL COMPONENTS

  STARTING AND CHARGING SYSTEM

  TROUBLESHOOTING

  THE STARTER DOES NOT TURN

  THE BATTERY IS NOT CHARGED

  STARTER GENERATOR

  SOLENOID RELAY

  VOLTAGE REGULATOR

  IGNITION SYSTEM

  TROUBLESHOOTING

  NO SPARK OR WEAK SPARK

  SIGNAL SYSTEM

  TROUBLESHOOTING

  THE OIL LEVEL INDICATOR LIGHT DOES NOT COME ON

  THE BACK-UP BUZZER DOES NOT OPERATE

  ELECTRICAL FOR G14-E

  G14-E WIRING DIAGRAM

  ELECTRICAL COMPONENTS

  STARTING AND RECHARGING SYSTEM

  TROUBLESHOOTING

  TRACTION MOTOR

  MOTOR

  CONTROLLER

  SOLENOID RELAY

  SIGNAL SYSTEM

  TROUBLESHOOTING

  CHAPTER 8

  TROUBLESHOOTING

  TROUBLESHOOTING FOR G14-A/G14-E

  SUSPENSION AND STEERING

  TROUBLESHOOTING FOR G14-A

  TROUBLESHOOTING CHART

  ENGINE

  ELECTRICAL

  STARTER- GENERATOR

  TROUBLESHOOTING FOR G14-E

  TROUBLESHOOTING CHECKING PROCEDURE

  ELECTRICAL

  TRACTION MOTOR

  CHAPTER 9

  SPECIFICATIONS

  GENERAL SPECIFICATIONS

  MAINTENANCE SPECIFICATIONS FOR G14-A

  ENGINE

  TRANSMISSION

  CHASSIS

  ELECTRICAL

  MAINTENANCE SPECIFICATIONS FOR G14-E

  TRANSMISSION

  CHASSIS

  ELECTRICAL

  TIGHTENING TORQUE

  ENGINE (FOR G14-A)

  CHASSIS

  POWER TRAIN

  ELECTRICAL

  GENERAL TORQUE SPECIFICATIONS

  DEFINITION OF UNITS

  LUBRICATION POINT AND GRADE OF LUBRICATION

  CABLE/WIRE ROUTING

  FOR G14-A

  FOR G14-E

  WIRING DIAGRAM

  FOR G14-A

  FOR G14-E

  G11A UTILITY CAR SERVICE MANUAL SUPPLEMENT

  INDEX

  TABLE OF CONTENTS

  PERIODIC INSPECTION AND ADJUSTMENT

  CABLE/WIRE ROUTING FOR G11A

  G16A, G16E GOLF CAR SERVICE MANUAL SUPPLEMENT

  INDEX

  TABLE OF CONTENTS

  PERIODIC INSPECTION AND ADJUSTMENT

  POWER TRAIN G16A

  ENGINE OVERHAUL

  CARBURETION

  ELECTRICAL FOR G16A

  MAINTENANCE SPECIFICATIONS FOR G16A

  G19E GOLF CAR SERVICE MANUAL SUPPLEMENT

  INDEX

  TABLE OF CONTENTS

  GENERAL INFORMATION

  ELECTRICAL FOR G19E PERIODIC ADJUSTMENT

  ELECTRICAL FOR G19E WIRING DIAGRAM

  TROUBLESHOOTING FOR G-19E

  MAINTENANCE SPECIFICATIONs FOR G19E

  CABLE ROUTING FOR G19E

  G20A MULTI-PASSENGER SERVICE MANUAL SUPPLEMENT

  INDEX

  TABLE OF CONTENTS

  PERIODIC INSPECTION AND ADJUSTMENT

  GENERAL SPECIFICATIONS

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