Yamaha Raptor 50 2004-2008 Workshop Service Manual (PS009489)

Yamaha Raptor 50 2004-2008 Workshop Service Manual (PS009489)

• This manual presented for you in electronic format you can just print out the page you need then dispose of it when you have completed your task. This manual has detailed illustrations as well as step by step written instructions with the necessary diagrams or pictures. These manuals are your number one source for repair and service information, specifically written for the do-it-yourself as well as the experienced mechanics worldwide used to use this factory manual to fix your vehicle. Using this repair manual is an inexpensive way to keep your car working properly. it is this level of detail, along with illustrations, that guide the reader through each service, repairs, maintenance procedure.
• Yamaha Raptor 50 2004 2005 2006 2007 2008 Workshop Service Manual for Repair.

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  File Format: PDF.
  
  Language: English.
  
  Printable: Yes.
  
  Requirement: Adobe Reader.
  
  Compatibility: Windows/ Mac and Linux OS.

  This Yamaha Raptor 50 2004 2005 2006 2007 2008 service manual provides data, characteristics, instructions and methodology to perform repair interventions on the vehicle and its components.

  This manual includes special notes, important points, service data, precautions, etc. that are needed for the maintenance, adjustments, service, removal and installation of vehicle components for Yamaha Raptor 50 2004 2005 2006 2007 2008.
  
  The most detailed, comprehensive step by step procedures, explanations, and pictorial diagrams from bumper to bumper you will ever see for Yamaha Raptor 50 2004 2005 2006 2007 2008.

  Yamaha Raptor 50 2004 2005 2006 2007 2008 Service Repair Manual meets all your information needs to repair or make some adjustments to your Yamaha Raptor 50 2004 2005 2006 2007 2008 Service Repair Manual. This manual is intended as a handy, easy to read reference book for the mechanics and DIY persons. Comprehensive explanations of all installation, removal, disassembly, assembly, repair and check procedures are laid out with the individual steps in sequential order.

  Detailed illustrations, exploded diagrams, drawings and photos guide you through every service repair procedure for Yamaha Raptor 50 2004 2005 2006 2007 2008 Service Repair Manual.

  Adjustment and repair operations include reference to Service tool numbers and the associated illustration depicts the tool for Yamaha Raptor 50 2004 2005 2006 2007 2008. Where usage is not obvious the tool is shown in use.

  This Yamaha Raptor 50 2004 2005 2006 2007 2008 service manual can be viewed on any computer, as well as zoomed and printed.
  
  This service manual has been specially prepared so that the explanation is very simple. It has been prepared so that if this manual is thoroughly read, even comparatively new personel can give satisfactory after services to the customers as well as disassemble and maintain the vehicle.

  All service and repair instructions included for Yamaha Raptor 50 2004 2005 2006 2007 2008.
  
  Always use the correct special service tools or equipment specified. Under no circumstances use makeshift tools or equipment since the use of substitutes may adversely affect safe operation.
  
  Where accurate measurements are required, they can only be made using calibrated, precision instruments.
  
  Providing that the service schedules are respected, the customers can be sure of obtaining the maximum satisfaction and best result from his car. This manual provides general descriptions for accomplishing service and repair work with tested, efective tehniques. Following them will help assure reliability.
  
  Information on the construction and function are included. This part should be understood before proceeding with troubleshooting, disassembling and servicing. Information on the troubleshooting, servicing specification lists, tightening torque, checking and adjusting, disassembling and assembling and servicing which cover procedures, precautions, factory specifications and allowable limits.
  
  Information in this manual for Yamaha Raptor 50 2004 2005 2006 2007 2008 is divided into groups. These groups contain general information, diagnosis, testing, adjustments, removal, installation, disassembly, and assembly procedures for the systems and components. Appropiate service methods and correct repair procedures are esential for the safe, reliabe operation of all motor vehicles as well as the personal safety of the individual carrying out the work.

  The illustrations in this manual are used to highlight the fundamental principles and procedures of basic interventions. They may not show exactly the Yamaha Raptor 50 2004 2005 2006 2007 2008 in your possession.

  Adjustment and repair operations also include reference to wear limits for Yamaha Raptor 50 2004 2005 2006 2007 2008. Relevant data, useful assembly details all in this SERVICE MANUAL for Yamaha Raptor 50 2004 2005 2006 2007 2008.
  
  In order to perform the work efficiently and to avoid costly mistakes, read the text and thoroughly familiarise yourself with procedures before starting work.
  
  All work should be performed with great care and in a clean working area with adequate lighting.

  Please peruse and utilize this manual for Yamaha Raptor 50 2004 2005 2006 2007 2008 fully to ensurea complete repair work for satisfying you or your customers by keeping their vehicle in optimum condition.
  
  All information, illustration and specifications contained in this manual are based on the latest product information avaiable at the time of publication approval. The specification, maintenance and other information for the components are included, and diagnostic information has also been added where necessary. These torque values are intended for use in service assembly and installation procedures using the correct OEM fasteners. When replacing fasteners, always use the same type (part number) fastener as removed.
  
  This Yamaha Raptor 50 2004 2005 2006 2007 2008 book outlines procedures for servicing and repairing vehicles using safe, effective methods. The procedures contain many NOTES, CAUTIONS and WARNINGS which should be followed along with standard safety procedures to eliminate the possibility of personal injury or improper service which could damage the vehicle or compromise its safety.

  To maximise the life of your Yamaha Raptor 50 2004 2005 2006 2007 2008:
  
  Accurately follow the maintenance requirements of the periodic maintenance chart in the service manual.
  
  Do not allow problems to develop. Investigate unusual noises and changes in the riding characteristics of the Yamaha Raptor 50 2004 2005 2006 2007 2008. Rectify all problems as soon as possible (immediately if safety related).
  
  Use only genuine Yamaha Raptor 50 2004 2005 2006 2007 2008 parts as listed in the parts catalogue.
  
  Follow the procedures in this manual carefully and completely. Do not take short cuts.
  
  Keep complete records of all maintenance and repairs with dates and any new parts installed.
  
  Use only approved lubricants, as specified, in the manual of the Yamaha Raptor 50 2004 2005 2006 2007 2008.

  This manual for Yamaha Raptor 50 2004 2005 2006 2007 2008 has been issued to provide you with technical information regarding the design, function, disassembly, adjusting work and troubleshooting on the components and model of the Yamaha Raptor 50 2004 2005 2006 2007 2008.
  
  The descriptions are brief but precise and are supported by photographs, notes, drawings and schematics, as well as exploded and sectional drawings. All this information is intended to simplify any necessary repair work which can be performed on Yamaha Raptor 50 2004 2005 2006 2007 2008.
  
  This manual also contains information about adjusting work and valuable reference data for such adjustment values.
  
  For all maintenance and repair work on Yamaha Raptor 50 2004 2005 2006 2007 2008, all accident prevention guidelines must be strictly observed. To perform all repairs listed in this manual, a complete set of standard tools, as well as the special tools and fixtures shown and listed are necessary.
  
  No special emphasis is put on replacing sealing components as we assume that these items are replaced during any repair. Unless specific values are given, all threaded connections should be tightened according to the required tightening torques listed on torque charts.
  
  When describing work, which can be dangerous, we have described the required safety measures in this manual and indicated them by special remarks DANGER, CAUTION or NOTE.

  This Yamaha Raptor 50 2004 2005 2006 2007 2008 Service Service Repair Manual QUALITY manual is 100 percents COMPLETE and INTACT, no MISSING/CORRUPT pages/sections to freak you out!

  This Yamaha Raptor 50 2004 2005 2006 2007 2008 Service manual is known in many names:
  
  Yamaha Raptor 50 2004 2005 2006 2007 2008 Service service manual.
  
  Yamaha Raptor 50 2004 2005 2006 2007 2008 Service repair manual.
  
  Yamaha Raptor 50 2004 2005 2006 2007 2008 Service workshop manual.
  
  Yamaha Raptor 50 2004 2005 2006 2007 2008 Service shop manual.

  This manual for Yamaha Raptor 50 2004 2005 2006 2007 2008 is designed primarily for use by trained technicians in a properly equipped workshop. However, it contains enough detail and basic information to make it useful to the owner who desires to perform his own basic maintenance and repair work. The work can only be carried out if the owner has the necessary hand and special service tools to complete the job.
  
  A basic knowledge of mechanics, including the proper use of tools and workshop procedures is necessary in order to carry out maintenance and repair work, satisfactorily.

  GENERAL TAGS FOR ATV / UTV:

  SPECIFICATIONS for Yamaha Raptor 50 2004 2005 2006 2007 2008.
  
  VEHICLE IDENTIFICATION for Yamaha Raptor 50 2004 2005 2006 2007 2008.
  
  MODEL IDENTIFICATION for Yamaha Raptor 50 2004 2005 2006 2007 2008.
  
  VEHICLE INFORMATION for Yamaha Raptor 50 2004 2005 2006 2007 2008.
  
  STANDARD TORQUE SPECIFICATIONS for Yamaha Raptor 50 2004 2005 2006 2007 2008.
  
  ENGINE TORQUE SPECIFICATIONS for Yamaha Raptor 50 2004 2005 2006 2007 2008.
  
  GENERAL ENGINE SERVICE for Yamaha Raptor 50 2004 2005 2006 2007 2008.
  
  ENGINE EXPLODED VIEW for Yamaha Raptor 50 2004 2005 2006 2007 2008.
  
  ENGINE SERVICE DATA for Yamaha Raptor 50 2004 2005 2006 2007 2008.
  
  PISTON, PISTON RING for Yamaha Raptor 50 2004 2005 2006 2007 2008.
  
  ENGINE SERVICE for Yamaha Raptor 50 2004 2005 2006 2007 2008.
  
  ENGINE REMOVAL for Yamaha Raptor 50 2004 2005 2006 2007 2008.
  
  ENGINE LUBRICATION for Yamaha Raptor 50 2004 2005 2006 2007 2008.
  
  ENGINE BREATHER / OIL SEPARATOR for Yamaha Raptor 50 2004 2005 2006 2007 2008.
  
  TRANSMISSION for Yamaha Raptor 50 2004 2005 2006 2007 2008.
  
  CAM CHAIN TENSIONER REMOVAL for Yamaha Raptor 50 2004 2005 2006 2007 2008.
  
  CAM CHAIN TENSIONER INSPECTION for Yamaha Raptor 50 2004 2005 2006 2007 2008.
  
  ROCKER ARM / ROCKER ARM SHAFT for Yamaha Raptor 50 2004 2005 2006 2007 2008.
  
  CAMSHAFT for Yamaha Raptor 50 2004 2005 2006 2007 2008.
  
  CYLINDER HEAD REMOVAL ASSEMBLY for Yamaha Raptor 50 2004 2005 2006 2007 2008.
  
  CYLINDER HEAD WARP INSPECTION for Yamaha Raptor 50 2004 2005 2006 2007 2008.
  
  COMBUSTION CHAMBER INSPECTION for Yamaha Raptor 50 2004 2005 2006 2007 2008.
  
  CYLINDER HEAD DISASSEMBLY for Yamaha Raptor 50 2004 2005 2006 2007 2008.
  
  VALVE INSPECTION for Yamaha Raptor 50 2004 2005 2006 2007 2008.
  
  VALVE SEAT RECONDITIONING for Yamaha Raptor 50 2004 2005 2006 2007 2008.
  
  CYLINDER HEAD for Yamaha Raptor 50 2004 2005 2006 2007 2008.
  
  CAM CHAIN GUIDE AND TENSIONER BLADE for Yamaha Raptor 50 2004 2005 2006 2007 2008.
  
  PISTON REMOVAL INSPECTION for Yamaha Raptor 50 2004 2005 2006 2007 2008.
  
  CYLINDER for Yamaha Raptor 50 2004 2005 2006 2007 2008.
  
  STARTER DRIVE REMOVAL / INSPECTION for Yamaha Raptor 50 2004 2005 2006 2007 2008.
  
  CAM CHAIN DRIVE SPROCKET REMOVAL / INSPECTION for Yamaha Raptor 50 2004 2005 2006 2007 2008.
  
  OIL PUMP INSPECTION / REMOVAL for Yamaha Raptor 50 2004 2005 2006 2007 2008.
  
  STARTING CLUTCH AND ENGINE BRAKING CLUTCH REMOVAL / INSPECTION for Yamaha Raptor 50 2004 2005 2006 2007 2008.
  
  STARTING CLUTCH for Yamaha Raptor 50 2004 2005 2006 2007 2008.
  
  CRANKCASE for Yamaha Raptor 50 2004 2005 2006 2007 2008.
  
  CRANKSHAFT / CAM CHAIN / SPROCKET for Yamaha Raptor 50 2004 2005 2006 2007 2008.
  
  BEARING / SEAL for Yamaha Raptor 50 2004 2005 2006 2007 2008.
  
  CAM CHAIN, OIL PUMP, & TENSIONER BLADE INSTALLATION for Yamaha Raptor 50 2004 2005 2006 2007 2008.
  
  PISTON RING for Yamaha Raptor 50 2004 2005 2006 2007 2008.
  
  CYLINDER for Yamaha Raptor 50 2004 2005 2006 2007 2008.
  
  CYLINDER HEAD AND CAMSHAFT INSTALLATION for Yamaha Raptor 50 2004 2005 2006 2007 2008.
  
  CAM CHAIN TENSIONER INSTALLATION for Yamaha Raptor 50 2004 2005 2006 2007 2008.
  
  STARTER DRIVE ASSEMBLY for Yamaha Raptor 50 2004 2005 2006 2007 2008.
  
  CARBURETOR for Yamaha Raptor 50 2004 2005 2006 2007 2008.
  
  STARTER SYSTEM for Yamaha Raptor 50 2004 2005 2006 2007 2008.
  
  FUEL TANK / FUEL DELIVERY SYSTEM for Yamaha Raptor 50 2004 2005 2006 2007 2008.
  
  BODY ASSEMBLY for Yamaha Raptor 50 2004 2005 2006 2007 2008.
  
  SEAT / SIDE PANEL / TANK COVER for Yamaha Raptor 50 2004 2005 2006 2007 2008.
  
  STEERING for Yamaha Raptor 50 2004 2005 2006 2007 2008.
  
  FRONT SUSPENSION for Yamaha Raptor 50 2004 2005 2006 2007 2008.
  
  SHOCK / SPRING REPLACEMENT for Yamaha Raptor 50 2004 2005 2006 2007 2008.
  
  DRIVE CLUTCH OPERATION for Yamaha Raptor 50 2004 2005 2006 2007 2008.
  
  STARTING CLUTCH for Yamaha Raptor 50 2004 2005 2006 2007 2008.
  
  BEARING for Yamaha Raptor 50 2004 2005 2006 2007 2008.
  
  DRIVE SHAFT for Yamaha Raptor 50 2004 2005 2006 2007 2008.
  
  BRAKE for Yamaha Raptor 50 2004 2005 2006 2007 2008.
  
  HAND MASTER CYLINDER for Yamaha Raptor 50 2004 2005 2006 2007 2008.
  
  CALIPER for Yamaha Raptor 50 2004 2005 2006 2007 2008.
  
  ELECTRICAL SERVICE for Yamaha Raptor 50 2004 2005 2006 2007 2008.
  
  IGNITION SYSTEM for Yamaha Raptor 50 2004 2005 2006 2007 2008.
  
  WIRE DIAGRAM for Yamaha Raptor 50 2004 2005 2006 2007 2008.

  AND MORE…

  Yamaha Raptor 50 2004 2005 2006 2007 2008 Workshop Service Manual for Repair.