Yamaha Tt350S Service Repair & Maintenence Manual (MT038268)

Yamaha Tt350S Service Repair & Maintenence Manual (MT038268)

• This manual presented for you in electronic format you can just print out the page you need then dispose of it when you have completed your task. This manual has detailed illustrations as well as step by step written instructions with the necessary diagrams or pictures. These manuals are your number one source for repair and service information, specifically written for the do-it-yourself as well as the experienced mechanics worldwide used to use this factory manual to fix your vehicle. Using this repair manual is an inexpensive way to keep your car working properly. it is this level of detail, along with illustrations, that guide the reader through each service, repairs, maintenance procedure.
• Yamaha_TT350S Service Repair Manual
  
  TOTAL 229 PAGES
  
  CONTENTS
  
  CHAPTER 1
  
  GENERAL INFORMATION
  
  MOTORCYCLE IDENTIFICATION
  
  VEHICLE IDENTIFICATION NUMBER ENGINE SERIAL NUMBER
  
  IMPORTANT INFORMATION
  
  PREPARATION FOR REMOVAL AND DISASSEMBLY ALL REPLACEMENT PARTS GASKETS, OIL SEALS, AND O-RINGS LOCK WASHERS/PLATES AND COTTER PINS BEARINGS AND OIL SEALS
  
  SPECIAL TOOLS
  
  FOR TUNE UP FOR ENGINE SERVICE FOR CHASSIS SERVICE FOR ELECTRICAL COMPONENTS
  
  CHAPTER 2
  
  SPECIFICATIONS
  
  GENERAL SPECIFICATIONS
  
  MAINTENANCE SPECIFICATIONS
  
  ENGINE CHASSIS ELECTRICAL
  
  GENERAL TORQUE SPECIFICATIONS
  
  LUBRICATION POINTS AND LUBRICANT TYPES
  
  ENGINE CHASSIS
  
  LUBRICATION DIAGRAM
  
  CABLE ROUTING
  
  CHAPTER 3
  
  PERIODIC CHECKS AND ADJUSTMENTS

  INTRODUCTION
  
  PERIODIC MAINTENANCE/LUBRICATION
  
  SEAT, FUEL TANK AND COVERS
  
  REMOVAL INSTALLATION
  
  ENGINE
  
  VALVE CLEARANCE ADJUSTMENT TIMING CHAIN ADJUSTMENT IDLING SPEED ADJUSTMENT THROTTLE CABLE FREE PLAY ADJUSTMENT SPARK PLUG INSPECTION IGNITION TIMING CHECK COMPRESSION PRESSURE MEASUREMENT ENGINE OIL LEVEL INSPECTION ENGINE OIL REPLACEMENT OIL PRESSURE INSPECTION CLUTCH ADJUSTMENT AIR FILTER CLEANING SPARK ARRESTER CLEANING CRANKCASE BREATHER HOSE INSPECTION FUEL LINE INSPECTION EXHAUST SYSTEM INSPECTION CARBURETOR JOINT INSPECTION
  
  CHASSIS
  
  FRONT BRAKE ADJUSTMENT REAR BRAKE ADJUSTMENT BRAKE FLUID LEVEL INSPECTION AIR BLEEDING (HYDRAULIC BRAKE SYSTEM) BRAKE PAD INSPECTION BRAKE HOSE INSPECTION DRIVE CHAIN SLACK ADJUSTMENT DRIVE CHAIN LUBRICATION STEERING HEAD ADJUSTMENT FRONT FORK INSPECTION
  
  FRONT FORK ADJUSTMENT
  
  REAR SHOCK ABSORBER ADJUSTMENT TIRE INSPECTION WHEEL INSPECTION SPOKES INSPECTION AND TIGHTENING CABLE INSPECTION AND LUBRICATION LEVER AND PEDAL LUBRICATION SIDESTAND LUBRICATION
  
  ELECTRICAL
  
  BATTERY INSPECTION FUSE INSPECTION HEADLIGHT BEAM ADJUSTMENT HEADLIGHT BULB REPLACEMENT
  
  CHAPTER 4
  
  ENGINE OVERHAUL
  
  ENGINE REMOVAL
  
  SEAT, FUEL TANK AND COVERS CARBURETOR ENGINE GUARD ENGINE OIL BATTERY EXHAUST PIPE CRANKCASE BREATHER HOSE STARTER MOTOR CLUTCH CABLE AND LEADS DRIVE SPROCKET FOOTREST AND BRAKE PEDAL ENGINE REMOVAL
  
  ENGINE OISASSEMBLY
  
  CYLINDER HEAD, CAMSHAFTS, CYLINDER AND PISTON CLUTCH, OIL PUMP AND BALANCER GEAR SHIFT SHAFT ROTOR AND STARTER DRIVES OIL FILTER
  
  CRANKCASE BALANCER, TRANSMISSION AND SHIFTER CRANKSHAFT BEARINGS AND OIL SEALS VALVE
  
  INSPECTION AND REPAIR
  
  CYLINDER HEAD VALVE SEAT VALVE AND VALVE GUIDE VALVE SPRING CAMSHAFT VALVE LIFTER TIMING CHAIN, SPROCKET AND CHAIN GUIDE CYLINDER AND PISTON PISTON RING PISTON PIN CRANKSHAFT BALANCER DRIVE GEAR AND BALANCER GEAR PRIMARY DRIVE CLUTCH TRANSMISSION AND SHIFTER OIL PUMP AND STRAINER ELECTRIC STARTER DRIVE CRANKCASE BEARING AND OIL SEAL CIRCLIP AND WASHER
  
  ENGINE ASSEMBLY AND ADJUSTMENT
  
  CRANKSHAFT AND BALANCER CRANKSHAFT AND BALANCER SHAFT TRANSMISSION SHIFTER TRANSMISSION AND SHIFTER CRANKCASE CRANKCASE (RIGHT) SHIFT SHAFT OIL PUMP CLUTCH OIL PUMP CLUTCH OIL FILTER ROTOR AND STARTER DRIVES ROTOR AND STARTER DRIVES CYLINDER AND
  
  PISTON CYLINDER AND PISTON
  
  CYLINDER HEAD VALVE, CAMSHAFT AND CAM CHAIN VALVE AND CAMSHAFT CYLINDER HEAD REMOUNTING ENGINE
  
  CARBURETOR
  
  REMOVAL DISASSEMBLY INSPECTION ASSEMBLY INSTALLATION FUEL LEVEL ADJUSTMENT THROTTLE VALVE POSITION
  
  CHAPTER 6
  
  CHASSIS
  
  FRONT WHEEL
  
  REMOVAL INSPECTION INSTALLATION WHEEL STATIC BALANCE ADJUSTMENT
  
  REAR WHEEL
  
  REMOVAL INSPECTION INSTALLATION WHEEL STATIC BALANCE ADJUSTMENT
  
  FRONT AND REAR BRAKE
  
  BRAKE PAD REPLACEMENT CALIPER DISASSEMBLY MASTER CYLINDER DISASSEMBLY INSPECTION AND REPAIR CALIPER ASSEMBLY MASTER CYLINDER ASSEMBLY
  
  FRONT FORK
  
  REMOVAL DISASSEMBLY INSPECTION ASSEMBLY INSTALLATION STEERING HEAD AND HANDLEBAR REMOVAL INSPECTION INSTALLATION
  
  REAR SHOCK ABSORBER AND SWINGARM HANDLING NOTES NOTES ON DISPOSAL REMOVAL INSPECTION INSTALLATION
  
  DRIVE CHAIN AND SPROCKETS REMOVAL INSPECTION INSTALLATION
  
  CHAPTER 7
  
  ELECTRICAL
  
  TTR250L(C) CIRCUIT DIAGRAM
  
  ELECTRICAL COMPONENTS
  
  CHECKING OF CONNECTIONS
  
  IGNITION SYSTEM
  
  ELECTRICAL STARTING SYSTEM STARTING CIRCUIT OPERATION STARTER MOTOR
  
  CHARGING SYSTEM
  
  LIGHTING SYSTEM
  
  LIGHTING SYSTEM CHECK
  
  STARTING FAILURE/HARD STARTING FUEL SYSTEM ELECTRICAL SYSTEM COMPRESSION SYSTEM
  
  POOR IDLE SPEED PERFORMANCE
  
  POOR IDLE SPEED PERFORMANCE
  
  POOR MEDIUM AND HIGH SPEED PERFORMANCE
  
  POOR MEDIUM AND HIGH SPEED PERFORMANCE
  
  FAULTY GEAR SHIFTING HARD SHIFTING SHIFT PEDAL DOES NOT MOVE JUMP-OUT GEAR
  
  CLUTCH SLIPPING/DRAGGING CLUTCH SLIPPING CLUTCH DRAGGING
  
  OVERHEATING
  
  OVERHEATING
  
  FAULTY BRAKE
  
  POOR BRAKING EFFECT
  
  FRONT FORK OIL LEAKAGE AND FRONT FORK MALFUNCTION OIL LEAKAGE MALFUNCTION
  
  INSTABLE HANDLING
  
  INSTABLE HANDLING
  
  FAULTY SIGNAL AND LIGHTING SYSTEM HEADLIGHT DARK BULB BURNT OUT
  
  TTR250L(C) WIRING DIAGRAM

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