Yamaha Vmx12(N.Nc-K.Kc,M Mc) 2 In 1 Service Manual & Owners Guide .Doc (MT057767)

Yamaha Vmx12(N.Nc-K.Kc,M Mc) 2 In 1 Service Manual & Owners Guide .Doc (MT057767)

• This manual presented for you in electronic format you can just print out the page you need then dispose of it when you have completed your task. This manual has detailed illustrations as well as step by step written instructions with the necessary diagrams or pictures. These manuals are your number one source for repair and service information, specifically written for the do-it-yourself as well as the experienced mechanics worldwide used to use this factory manual to fix your vehicle. Using this repair manual is an inexpensive way to keep your car working properly. it is this level of detail, along with illustrations, that guide the reader through each service, repairs, maintenance procedure.

• YAMAHA_VMX12(N.NC-K.KC, M_MC)_SERVICE_MANUAL & REPAIR MANUAL
  
  YAMAHA_VMX12(N.NC-K.KC, M_MC)_SERVICE_MANUAL
  
  PAGES 405

  GENERAL INFORMATION

  MOTORCYCLE IDENTIFICATION.
  
  VEHICLE IDENTIFICATION NUMBER . ENGINE SERIAL NUMBER.
  
  IMPORTANT INFORMATION.
  
  A L L REPLACEMENT PARTS . GASKETS OIL SEALS AND ORINGS . LOCK AND COTTER PINS
  
  BEARINGS AND OIL SEALS,CIRCLIPS
  
  PERIODIC INSPECTIONS AND ADJUSTMENTS
  
  INTRODUCTION MAINTENANCE INTERVALSCHARTS,PERIODIC MAINTENANCE EMISSION CONTROL SYSTEM
  
  GENERA L MA INTENDANCE LUBRICATI0N .ENGINE .CRANK CASE SYSTEM INSPECTION . FUEL LINE INSPECTION . FUEL FILTER REPLACEMENT .EXHAUST SYSTEM INSPECTION . 0 CANISTER INSPECTION . CARBURETOR SYNCHRONIZATION .
  
  IDLING SPEED ADJUSTMENT . THROTTLE CABLE ADJUSTMENT . ENGINE L LEVEL INSPECTION .
  
  ENGINE OIL REPLACEMENT . COOLANT LEVEL INSPECTION . COOLING SYSTEM INSPECTION . COMPRESSION PRESSURE MEASUREMENT .
  
  CHASSIS . FINAL GEAR OIL LEVEL INSPECTION .
  
  AIR FILTER CLEANING . BRAKE FLUID LEVEL INSPECTION . FRONT AND REAR BRAKE PAD INSPECTION . FRONT BRAKE ADJUSTMENT . REAR BRAKE ADJUSTMENT . CABLE INSPECTION AND LUBRICATION .BRAKE AND CHANGE AND CLUTCH LEVERS LUBRICATION . CENTERSTAND AND LUBRICATION
  
  ELECTRICAL ,

  CHECK BATTERY INSPECTION , BRAKE
  
  SWITCH ADJUSTMENT SPAR PLUG INSPECTION
  
  ENGINE OVERHAUL & ENGINE REMOVAL .
  
  PREPARATION FOR REMOVAL . CARBURETOR . RADIATOR . VNBOOST CONTROL CABLE AND AIR BAFFLE PLATE . FOOTREST (RIGHT) AND BRAKE PEDAL . FOOTREST (LEFT) AND CLUTCH RELEASE CYLINDER . EXHAUST PIPE AND MUFFLER SERVO MOTOR
  
  ENGINE REMOVAL V BOOST
  
  ENGINE DISASSEMBLY .
  
  CYLINDER HEAD AND CAMSHAFT .STARTER IDLE GEARS AND FLYWHEEL . CLUTCH AND OIL PUMP DRIVE GEAR . WATER PUMP AND THERMOSTATIC VALVE . STARTER MOTOR AND BREATHER COVER . OIL PAN AND OIL PUMP . CRANKCASE DISASSEMBLY . UPPER CRANKCASE . TRANSMISSION .
  
  LOWER CRANKCASE .
  
  INSPECTION AND REPAIR .
  
  CYLINDER HEAD . VALVE, VALVE GUIDE AND VALVE SEAT .0
  
  PISTON PISTON RING AND PISTON PIN . STARTER DRIVES . PRIMARY GEARS .
  
  CLUTCH . OIL PUMP . OIL GALLERY PIPE .
  
  CRANKSHAFT . BLANCER SHAFT . T RANSMISSI0N .
  
  BEARING . CIRCLIPS AND WASHERS .
  
  MIDDLE GEAR SERVICE .
  
  DRIVE AXLE POSITIONING . REMOVAL . 0 INSPECTION .
  
  ENGINE ASSEMBLY AND ADJUSTMENT .
  
  LOWER CRANKCASE .
  
  TRANSMISSION .
  
  UPPER CRANKCASE
  
  CRANKCASE ASSEMBLY. OIL PUMP AND OIL PAN .BREATHER COVER AND STARTER MOTOR . WATER PUMP AND THERMOSTATIC VALVE . CLUTCH AND OIL PUMP DRIVE GEAR .FLYWHEEL AND STARTER IDLE GEAR . CYLINDER HEAD AND CAMSHAFT . OIL DELIVERY PIPE AND CYLINDER HEAD .VBOOST

  COOLING SYSTEM
  
  COOLANT . COOLANT FLOW . COOLANT REPLACEMENT .WATER PUMP .INSPECTION . BEARING AND SEAL REPLACEMENT ASSEMBLY, THERMOSTATIC VALVE REMOVAL . INSPECTION AND ASSEMBLY .
  
  COOLANT DRAIN VALVE DISASSEMBLY . INSPECTION . ASSEMBLY .CYLINDER HEAD WATER JACKET JOINT . REMOVAL . . ASSEMBLY .

  CARBURETION &CARBURETOR
  
  REMOVAL DISASSEMBLY INSPECTION ASSEMBLY
  
  INSTALLATION
  
  ADJUSTMENT
  
  THROTTLE CABLE CYLINDER
  
  ADJUSTMENT
  
  V BOOST
  
  REMOVAL . INSPECTION . ADJUSTMENT .INSTALLATION .
  
  CHASSIS
  
  FRONT WHEEL .
  
  REMOVAL . INSPECTION .INSTALLATION .
  
  REAR WHEEL .
  
  REMOVAL . INSPECTION . INSTALLATION .
  
  FRONT AND REAR BRAKE.
  
  CALIPER PAD REPLACEMENT . CALIPER DISASSEMBLY . MASTER CYLINDER DISASSEMBLY . BRAKE INSPECTION AND . BRAKE REASSEMBLY . AIR BLEEDING . BRAKE DISC INSTALLATION .HYDRAULIC CLUTCH . CLUTCH RELEASE DISASSEMBLY. MASTER CYLINDER DISASSEMBLY . CLUTCH INSPECTION AND R.
  
  INSPECTION . ASSEMBLY . INSTALLATION .
  
  STEERING HEAD . REMOVAL . INSPECTION . INSTALLATION .
  
  REAR SHOCK ABSORBER .REMOVAL .FREE PLAY INSPECTION. REMOVAL . INSPECTION . INSTALLATION .
  
  SHAFT DRIVE .
  
  TROUBLESHOOTING . FINAL DRIVE GEAR .
  
  ELECTRONICS
  
  CIRCUIT DIAGRAM .
  
  ELECTRICAL COMPONENTS .
  
  ELECTRIC STARTING SYSTEM . CIRCUIT DIAGRAM .
  
  TROUBLESHOOTING . STARTING CIRCUIT CUTOFF SYSTEM . STARTER MOTOR TEST BATTERY INSPECTION
  
  STARTER RELAY TEST STARTING CIRCUIT CUTOFF RELAY TEST .RELAY TEST NEUTRAL SWITCH TEST
  
  SWITCH TEST CHARGING SYSTEM . CIRCUIT DIAGRAM . TROUBLESHOOTING .CHARGING LTAGE TEST . BATTERY INSPECTION . STATOR COIL RESISTANCE TEST .CIRCUIT DIAGRAM . TROUBLESHOOTING . DESCRIPTION
  
  OPERATION . IGNITION SPARK GAP TEST IGNITION COIL RESISTANCE TEST PICKUP COIL RESISTANCE TEST . PRESSURE SENSOR .LIGHTING SYSTEM . CIRCUIT DIAGRAM . LIGHTING TESTS AND CHECKS .
  
  CIRCUIT DIAGRAM .SIGNAL SYSTEM TESTS AND CHECKS . L LEVEL GAUGE TEST . 0 REED SWITCH TEST .
  
  COOLING SYSTEM
  
  CIRCUIT DIAGRAM .TROUBLESHOOTING . ELECTRIC FAN AND THERMOSTATIC SWITCH .THERMO UNIT AND THERMOMETER .
  
  FUEL PUMP SYSTEM . CIRCUIT DIAGRAM FUEL PUMP CIRCUIT OPERATION TROUBLESHOOTING
  
  “FUEL”(RESERVE) SWITCH TEST .FUEL PUMP RELAY TEST . FUEL PUMP TEST FUEL SENDER UNIT TEST
  
  V BOOST SYSTEM
  
  TROUBLESHOOTING . SERVO MOTOR TEST .
  
  SPECIFICATIONS
  
  GENERAL SPECIFICATIONS MAINTENANCE FIXATIONS
  
  Yamaha_VMax_VMX12(M_MC)_Owners_Manual
  
  PAGES 122
  
  SAFETY INFORMATION

  SAFE RIDING
  
  PROTECTIVE APPAREL _
  
  MODIFICATION
  
  LOADING AND ACCESSORIES
  
  LOCATION OF THE IMPORTANT LABELS
  
  DESCRIPTION
  
  LEFT VIEW
  
  RIGHT VIEW
  
  CONTROLS/INSTRUMENTS
  
  INSTRUMENTS & CONTROL FUNCTION

  MAIN SWITCH, FUEL
  
  INDICATOR LIGHTS, STARTER (CHOKE)
  
  OIL LEVEL INDICATOR CIRCUIT CHECK ,STEERING LOCK
  
  FUEL INDICATOR CIRCUIT CHECK ,RIDER SEAT
  
  SPEEDOMETER
  
  HELMET HOLDER
  
  TACHOMETER
  
  COOLANT TEMPERATURE GAUGE
  
  FRONT FORK ADJUSTMENT
  
  REAR SHOCK ABSORBER ADJUSTMENT
  
  HANDLEBAR SWITCHES
  
  RECOMMENDED COMBINATIONS OF THE FRONT FORK
  
  CLUTCH LEVER AND THE REAR SHOCK ABSORBER SETTINGS
  
  SHIFT PEDAL ,V BOOST
  
  FRONT BRAKE LEVER ,SIDE STAND
  
  REAR BRAKE PEDAL, SIDE STAND/CLUTCH SWITCH OPERATION CHECK
  
  FUEL TANK CAP
  
  PREOPERATIONAL CHECK LIST
  
  OPERATION & AND IMPORTANT RIDING POINTS
  
  STARTING AND WARMING UP A COLD ENGINE
  
  STARTING A WARM ENGINE
  
  SHIFTING
  
  TO START OUT AND ACCELERATE
  
  TO DECELERATE
  
  RECOMMENDED SHIFT POINTS
  
  ENGINE BREAKING
  
  PARKING

  PERIODIC MAINTENANCE AND MINOR REPAIR

  PERIODIC MAINTENANCE
  
  CHECKING THE FRONT AND REAR BRAKE PADS
  
  TOOL KIT
  
  INSPECTING THE BRAKE FLUID LEVEL
  
  PERIODIC MAINTENANCE CHART FOR EMISSION CONTROL SYSTEM, BRAKE FLUID REPLACEMENT
  
  THROTTLE CABLE INSPECTION AND LUBRICATION
  
  GENERAL MAINTENANCE AND LUBRICATION CHART ,THROTTLE CABLE AND GRIP LUBRICATION
  
  TOP COVER REMOVAL AND INSTALLATION, BRAKE AND SHIFT PEDAL LUBRICATION
  
  SPARK PLUGS
  
  BRAKE AND CLUTCH LEVER LUBRICATION
  
  CANISTER (FOR CALIFORNIA ONLY)
  
  CENTER AND SIDE STAND LUBRICATION
  
  ENGINE OIL
  
  REAR SUSPENSION LUBRICATION
  
  FINAL GEAR OIL REPLACEMENT
  
  FRONT FORK INSPECTION
  
  COOLING SYSTEM
  
  STEERING INSPECTION
  
  CHANGING THE COOLANT
  
  AIR FILTER
  
  WHEEL BEARINGS
  
  BATTERY
  
  CARBURETOR ADJUSTMENT
  
  FUSE REPLACEMENT
  
  THROTTLE CABLE FREE PLAY INSPECTION HEADLIGHT BULB REPLACEMENT
  
  VALVE CLEARANCE ADJUSTMENT
  
  TURN SIGNAL AND TAILLIGHT BULB REPLACEMENT
  
  TIRES FRONT WHEEL REMOVAL
  
  CAST WHEELS
  
  FRONT WHEEL INSTALLATION
  
  ACCESSORIES OR REPLACEMENT PARTS
  
  REAR WHEEL REMOVAL
  
  CLUTCH LEVER FREE PLAY ADJUSTMENT REAR WHEEL INSTALLATION
  
  FRONT BRAKE LEVER FREE PLAY ADJUSTMENT TROUBLESHOOTING
  
  REAR BRAKE PEDAL HEIGHT ADJUSTMENT
  
  TROUBLESHOOTING CHART
  
  BRAKE LIGHT SWITCH ADJUSTMENT
  
  CLEANING AND STORAGE
  
  CLEANING
  
  STORAGE
  
  SPECIFICATIONS
  
  CUSTOMER INFORMATION
  
  IDENTIFICATION NUMBER RECORDS
  
  KEY IDENTIFICATION NUMBER
  
  VEHICLE IDENTIFICATION NUMBER
  
  MODEL LABEL
  
  REPORTING SAFETY DEFECTS
  
  MOTORCYCLE NOISE REGULATION
  
  MAINTENANCE RECORD
  
  STREET AND ENDURE MOTORCYCLE LIMITED WARRANTY
  
  YAMAHA EXT ENDED SERVICE