Yamaha Xjr1300(L) 99-(1999-2003) Service Repair Manual (MT034746)

Yamaha Xjr1300(L) 99-(1999-2003) Service Repair Manual (MT034746)

• This manual presented for you in electronic format you can just print out the page you need then dispose of it when you have completed your task. This manual has detailed illustrations as well as step by step written instructions with the necessary diagrams or pictures. These manuals are your number one source for repair and service information, specifically written for the do-it-yourself as well as the experienced mechanics worldwide used to use this factory manual to fix your vehicle. Using this repair manual is an inexpensive way to keep your car working properly. it is this level of detail, along with illustrations, that guide the reader through each service, repairs, maintenance procedure.

• YAMAHA_XJR1300(L)_‘99-(1999-2003)_SERVICE REPAIR_MANUAL

  Pages 383
  
  CHAPTER 1
  
  GENERAL INFORMATION

  MOTORCYCLE IDENTIFICATION
  
  VEHICLE IDENTIFICATION NUMBER MODEL CODE
  
  IMPORTANT INFORMATION
  
  PREPARATION FOR REMOVAL AND DISASSEMBLY REPLACEMENT PARTS GASKETS, OIL SEALS AND O-RINGS LOCK WASHERS/PLATES AND COTTER PINS BEARINGS AND OIL SEALS CIRCLIPS
  
  CHECKING OF THE CONNECTIONSC
  
  SPECIAL TOOLS

  CHAPTER 2
  
  SPECIFICATIONS
  
  GENERAL SPECIFICATIONS MAINTENANCE SPECIFICATIONS
  
  ENGINE CHASSIS ELECTRICAL
  
  CONVERSION TABLE GENERAL TIGHTENING TORQUES LUBRICATION POINT AND GRADE OF LUBRICANT
  
  ENGINE CHASSIS
  
  LUBRICATION DIAGRAMS CABLE ROUTING
  
  CHAPTER 3
  
  PERIODIC INSPECTION AND ADJUSTMENT
  
  INTRODUCTION
  
  PERIODIC MAINTENANCE/LUBRICATION INTERVALS
  
  SEAT SIDE COVER AND FUEL TANK

  ENGINE
  
  ADJUSTING THE VALVE CLEARANCE SYNCHRONIZING THE CARBURETOR ADJUSTING THE IDLING SPEED ADJUSTING THE THROTTLE CABLE FREE PLAY CHECKING THE SPARK PLUGS CHECKING THE IGNITION TIMING MEASURING THE COMPRESSION PRESSURE CHECKING THE ENGINE OIL LEVEL CHECKING THE ENGINE OIL MEASURING THE ENGINE OIL PRESSURE ADJUSTING THE CLUTCH LEVER CHECKING THE CLUTCH FLUID LEVEL BLEEDING THE HYDRAULIC CLUTCH SYSTEM CLEANING THE AIR FILTER ELEMENT CHECKING THE CARBURETOR JOINTS AND INTAKE
  
  MANIFOLDS CHECKING THE FUEL AND VACUUM HOSES CHECKING THE CRANKCASE BREATHER HOSE CHECKING THE EXHAUST SYSTEM
  
  CHASSIS
  
  CHECKING THE TIRES CHECKING THE WHEELS CHECKING AND LUBRICATING THE CABLES LUBRICATING THE LEVERS AND PEDALS
  
  ADJUSTING THE FRONT BRAKE ADJUSTING THE REAR BRAKE CHECKING THE BRAKE FLUID LEVEL CHECKING THE BRAKE PADS ADJUSTING THE REAR BRAKE LIGHT SWITCH BLEEDING THE HYDRAULIC BRAKE SYSTEM ADJUSTING THE SHIFT PEDAL ADJUSTING THE DRIVE CHAIN SLACK LUBRICATING THE DRIVE CHAIN CHECKING AND ADJUSTING THE STEERING HEAD CHECKING THE FRONT FORK
  
  ELECTRICAL SYSTEM
  
  CHECKING AND CHARGING THE BATTERY CHECKING THE FUSES REPLACING THE HEADLIGHT BULB ADJUSTING THE HEADLIGHT BEAM
  
  CHAPTER 4
  
  ENGINE OVERHAUL

  ENGINE
  
  LEADS, HOSES AND EXHAUST PIPES LEADS AND DRIVE SPROCET ENGINE INSTALLING THE ENGINE
  
  CAMSHAFT
  
  CYLINDER HEAD COVER CAMSHAFTS REMOVING THE CAMSHAFTS CHECKING THE CAMSHAFTS CHECKING THE CAMSHAFT SPROCKETS AND TIMING CHAIN GUIDES CHECKING THE TIMING CHAIN TENSIONER INSTALLING THE CAMSHAFTS
  
  CYLINDER HEAD
  
  REMOVING THE CYLINDER HEAD CHECKING THE CYLINDER HEAD INSTALLING THE CYLINDER HEAD
  
  VALVES AND VALVE SPRINGS
  
  REMOVING THE VALVES CHECKING THE VALVES AND VALVE GUIDES CHECKING THE VALVE SEATS CHECKING THE VALVE SPRINGS CHECKING THE VALVE LIFTERS INSTALLING THE VALVES
  
  CYLINDERS AND PISTONS
  
  REMOVING THE CYLINDERS AND PISTONS CHECKING THE CYLINDERS AND PISTONS CHECKING THE PISTON RINGS INSTALLING THE PISTONS AND CYLINDERS
  
  CLUTCH
  
  CLUTCH COVER CLUTCH REMOVING THE CLUTCH CHECKING THE FRICTION PLATES CHECKING THE PRESSURE PLATE CHECKING THE CLUTCH PUSH RODS INSTALLING THE CLUTCH MASTER CYLINDER CHECKING THE CLUTCH MASTER CYLINDER ASSEMBLING THE CLUTCH MASTER CYLINDER INSTALLING THE CLUTCH MASTER CYLINDER CLUTCH RELEASE CYLINDER DISASSEMBLING THE CLUTCH RELEASE CYLINDER CHECKING THE CLUTCH RELEASE CYLINDER INSTALLING THE CLUTCH RELEASE CYLINDER
  
  OIL PUMP CHECKING THE OIL PUMP ASSEMBLING THE OIL PUMP INSTALLING THE OIL PUMP
  
  SHIFT SHAFT CHECKING THE SHIFT SHAFT CHECKING THE STOPPER LEVER INSTALLING THE SHIFT SHAFT

  TIMING PLATE AND PICKUP COIL
  
  OIL PAN REMOVING THE OIL PAN CHECKING THE RELIEF VALVE CHECKING THE OIL DELIVERY PIPES CHECKING THE OIL STRAINER INSTALLING THE OIL STRAINER INSTALLING THE OIL PAN
  
  CRANKCASE DISASSEMBLING THE CRANKCASE CHECKING THE CRANKCASE ASSEMBLING THE CRANKCASE
  
  STARTER CLUTCH CHECKING THE STARTER CLUTCH CHECKING THE GENERATOR SHAFT INSTALLING THE STARTER CLUTCH ROLLER
  
  CRANKSHAFT
  
  CRANKSHAFT CONNECTING ROD REMOVING THE CRANKSHAFT ASSEMBLY REMOVING THE CONNECTING RODS
  
  CHECKING THE TIMING CHAIN CHECKING THE HY-VO CHAIN
  
  CHAPTER 5
  
  CARBURETORS

  CARBURETORS
  
  CHECKING THE CARBURETORS ASSEMBLING THE CARBURETORS INSTALLING THE CARBURETORS MEASURING AND ADJUSTING THE FUEL LEVEL CHECKING AND ADJUSTING THE THROTTLE POSITION
  
  SENSOR CHECKING THE FUEL COCK CHECKING THE FUEL COCK OPERATION CHAPTER 6
  
  CHASSIS

  FRONT WHEEL AND BRAKE DISCS
  
  REMOVING THE FRONT WHEEL CHECKING THE FRONT WHEEL CHECKING THE BRAKE DISCS INSTALLING THE FRONT WHEEL ADJUSTING THE FRONT WHEEL STATIC BALANCE

  REAR WHEEL, BRAKE DISC AND REAR WHEEL SPROCKET
  
  REAR WHEEL BRAKE DISC AND REAR WHEEL SPROCKET REMOVING THE REAR WHEEL CHECKING THE REAR WHEEL CHECKING THE REAR WHEEL DRIVE HUB CHECKING AND REPLACING THE REAR WHEEL SPROCKET INSTALLING THE REAR WHEEL ADJUSTING THE REAR WHEEL STATIC BALANCE

  FRONT AND REAR BRAKES
  
  FRONT BRAKE PADS REAR BRAKE PADS REPLACING THE FRONT BRAKE PADS REPLACING THE REAR BRAKE PADS FRONT BRAKE MASTER CYLINDER REAR BRAKE MASTER CYLINDER DISASSEMBLING THE FRONT BRAKE MASTER CYLINDER DISASSEMBLING THE REAR BRAKE MASTER CYLINDER CHECKING THE FRONT AND REAR BRAKE MASTER
  
  CYLINDERS ASSEMBLING AND INSTALLING THE FRONT BRAKE
  
  MASTER CYLINDERS ASSEMBLING THE REAR BRAKE MASTER CYLINDER FRONT BRAKE CALIPER REAR BRAKE CALIPER DISASSEMBLING THE FRONT BRAKE CALIPERS DISASSEMBLING THE REAR BRAKE CALIPER CHECKING THE FRONT AND REAR BRAKE CALIPERS ASSEMBLING AND INSTALLING THE FRONT BRAKE
  
  CALIPERS ASSEMBLING AND INSTALLING THE REAR BRAKE CALIPER
  
  FRONT FORK
  
  REMOVING THE FRONT FORK LEGS DISASSEMBLING THE FRONT FORK LEGS CHECKING THE FRONT FORK LEGS ASSEMBLING THE FRONT FORK LEGS INSTALLING THE FRONT FORK LEGS

  HANDLEBAR
  
  REMOVING THE HANDLEBAR CHECKING THE HANDLEBAR INSTALLING THE HANDLEBAR

  STEERING HEAD
  
  LOWER BRACKET REMOVING THE LOWER BRACKET CHECKING THE STEERING HEAD INSTALLING THE STEERING HEAD

  REAR SHOCK ABSORBER, SWINGARM AND DRIVE CHAIN
  
  HANDLING THE REAR SHOCK ABSORBER AND GAS CYLINDER DISPOSING OF A REAR SHOCK ABSORBER AND
  
  GAS CYLINDER REMOVING THE SWINGARM CHECKING THE REAR SHOCK ABSORBER ASSEMBLY AND
  
  GAS CYLINDER CHECKING THE SWINGARM CHECKING THE DRIVE CHAIN CHAPTER 7
  
  ELECTRICAL
  
  ELECTRICAL COMPONENTS

  SWITCHES
  
  CHECKING SWITCH CONTINUITY
  
  CHECKING THE SWITCHES

  CHECKING THE BULBS AND BULB SOCKETS
  
  TYPES OF BULBS CHECKING THE CONDITION OF THE BULBS CHECKING THE CONDITION OF THE BULB SOCKETS

  IGNITION SYSTEM
  
  CIRCUIT DIAGRAM TROUBLESHOOTING

  ELECTRIC STARTING SYSTEM
  
  CIRCUIT DIAGRAM STARTING CIRCUIT CUTOFF SYSTEM OPERATION TROUBLESHOOTING STARTER MOTOR

  CHARGING SYSTEM
  
  CIRCUIT DIAGRAM TROUBLESHOOTING AC GENERATOR

  LIGHTING SYSTEM
  
  CIRCUIT DIAGRAM TROUBLESHOOTING CHECKING THE LIGHTING SYSTEM

  SIGNALING SYSTEM
  
  CIRCUIT DIAGRAM TROUBLESHOOTING CHECKING THE SIGNALING SYSTEM
  
  SELF-DIAGNOSIS
  
  TROUBLESHOOTING
  
  CHAPTER 8
  
  TROUBLESHOOTING

  STARTING PROBLEMS
  
  ENGINE FUEL SYSTEM ELECTRICAL SYSTEMS

  INCORRECT ENGINE IDLING SPEED
  
  ENGINE FUEL SYSTEM ELECTRICAL SYSTEMS

  POOR MEDIUM-AND-HIGH-SPEED PERFORMANCE
  
  ENGINE FUEL SYSTEM

  FAULTY GEAR SHIFTING
  
  SHIFTING IS DIFFICULT SHIFT PEDAL DOES NOT MOVE JUMPS OUT OF GEAR

  FAULTY CLUTCH
  
  CLUTCH SLIPS CLUTCH DRAGS

  OVERHEATING
  
  ENGINE FUEL SYSTEM CHASSIS ELECTRICAL SYSTEMS
  
  POOR BRAKING PERFORMANCE

  FAULTY FRONT FORK LEGS
  
  LEAKING OIL MALFUNCTION
  
  UNSTABLE HANDLING

  FAULTY LIGHTING AND SIGNALING SYSTEM
  
  HEADLIGHT DOES NOT LIGHT HEADLIGHT BULB BURNT OUT TAIL/BRAKE LIGHT DOES NOT LIGHT TAIL/BRAKE LIGHT BULB BURNT OUT TURN SIGNAL DOES NOT LIGHT TURN SIGNAL BUNKS SLOWLY TURN SIGNAL REMAINS LIT TURN SIGNAL BLINKS QUICKLY HORN DOES NOT SOUND

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