Yamaha Yzf-R1S(Sc) 2004 Service Repair & Supplementary Manual (MT059807)

Yamaha Yzf-R1S(Sc) 2004 Service Repair & Supplementary Manual (MT059807)

• This manual presented for you in electronic format you can just print out the page you need then dispose of it when you have completed your task. This manual has detailed illustrations as well as step by step written instructions with the necessary diagrams or pictures. These manuals are your number one source for repair and service information, specifically written for the do-it-yourself as well as the experienced mechanics worldwide used to use this factory manual to fix your vehicle. Using this repair manual is an inexpensive way to keep your car working properly. it is this level of detail, along with illustrations, that guide the reader through each service, repairs, maintenance procedure.
• Yamaha_YZF-R1S(SC)_2004_Service_Repair & Supplementary Manual
  
  Pages 457

  CHAPTER
  
  GENERALINFORMATION
  
  MOTORCYCLEIDENTIFICATION-
  
  VEHICLEIDENTIFICATIONNUMBER-MODELLABEL
  
  FEATURES-
  
  INSTRUMENTFUNCTIONS
  
  IMPORTANTINFORMATION-
  
  PREPARATIONFORREMOVALANDDISASSEMBLY-REPLACEMENTPARTS-
  
  GASKETS,OILSEALSANDO-RINGS-LOCKWASHERS/PLATESANDCOTTERPINS-BEARINGSANDOILSEALS-CIRCLIPS-
  
  CHECKINGTHECONNECTIONS-
  
  SPECIALTOOLS

  CHAPTER 1
  
  SPECIFICATIONS
  
  GENERALSPECIFICATIONS-
  
  ENGINESPECIFICATIONS-
  
  CHASSISSPECIFICATIONS-
  
  ELECTRICALSPECIFICATIONS-
  
  CONVERSIONTABLE-
  
  GENERALTIGHTENINGTORQUESPECIFICATIONS-
  
  TIGHTENINGTORQUES-
  
  ENGINETIGHTENINGTORQUES-CHASSISTIGHTENINGTORQUES-
  
  LUBRICATIONPOINTSANDLUBRICANTTYPES-
  
  ENGINE-CHASSIS-
  
  COOLINGSYSTEMDIAGRAMS-
  
  ENGINEOILLUBRICATIONCHART-
  
  LUBRICATIONDIAGRAMS-
  
  CABLEROUTING-
  
  CHAPTER 2
  
  PERIODICCHECKSANDADJUSTMENTS
  
  INTRODUCTION-
  
  PERIODICMAINTENANCECHARTFORTHEEMISSION
  
  CONTROLSYSTEM-
  
  GENERALMAINTENANCEANDLUBRICATIONCHART-
  
  SEATS-
  
  FUELTANK-
  
  REMOVINGTHEFUELTANK-REMOVINGTHEFUELPUMP-INSTALLINGTHEFUELPUMP-
  
  INSTALLINGTHEFUELTANK-
  
  COWLINGS-
  
  FRONTCOWLINGANDSIDECOWLINGS-REARCOWLING-REMOVAL-INSTALLATION-
  
  AIRFILTERCASE-
  
  ENGINE-
  
  ADJUSTINGTHEVALVECLEARANCE-SYNCHRONIZINGTHETHROTTLEBODIES-ADJUSTINGTHEEXHAUSTGASVOLUME-ADJUSTINGTHEENGINEIDLINGSPEED-ADJUSTINGTHETHROTTLECABLEFREEPLAY-CHECKINGTHESPARKPLUGS-MEASURINGTHECOMPRESSIONPRESSURE-CHECKINGTHEENGINEOILLEVEL-
  
  CHANGINGTHEENGINEOIL-MEASURINGTHEENGINEOILPRESSURE-ADJUSTINGTHECLUTCHCABLEFREEPLAY-REPLACINGTHEAIRFILTERELEMENT-
  
  CHECKINGTHEFUELANDBREATHERHOSES-CHECKING THE CRANK CASEBREATHERHOSE-CHECKINGTHEEXHAUSTSYSTEM-ADJUSTINGTHEEXUPCABLES-CHECKINGTHECOOLANTLEVEL-HECKINGTHECOOLINGSYSTEM-CHANGING THE COOLANT-
  
  CHASSIS-
  
  ADJUSTINGTHEFRONTBRAKE-ADJUSTINGTHEREARBRAKE-CHECKING THE BRAKE FLUID LEVEL-ADJUSTINGTHEREARBRAKELIGHTSWITCH-CHECKING THEFRONTANDREARBRAKEPADS-CHECKING THEFRONTANDREARBRAKEHOSES-EEDINGTHEHYDRAULICBRAKESYSTEM-ADJUSTINGTHESHIFTPEDAL-ADJUSTINGTHEDRIVECHAINSLACK-LUBRICATINGTHEDRIVECHAIN-CHECKINGANDADJUSTINGTHESTEERINGHEAD-CHECKINGTHEFRONTFORK-ADJUSTINGTHEFRONTFORKLEGS-ADJUSTINGTHEREARSHOCKABSORBERASSEMBLY-CHECKINGTHETIRES-CHECKINGTHEWHEELS-HECKINGANDLUBRICATINGTHECABLES-LUBRICATINGTHELEVERSANDPEDALS-LUBRICATINGTHESIDESTAND-LUBRICATING THEREARSUSPENSION-
  
  ELECTRICALSYSTEM-
  
  CHECKINGANDCHARGINGTHEBATTERY-CHECKINGTHEFUSES-REPLACINGTHEHEADLIGHTBULBS-ADJUSTINGTHEHEADLIGHTBEAMS-

  CHAPTER3
  
  CHASSIS
  
  FRONTWHEELANDBRAKEDISCS-
  
  REMOVINGTHEFRONTWHEEL-CHECKINGTHEFRONTWHEEL-HECKING THE BRAKE DISCS-INSTALLINGTHEFRONTWHEEL-ADJUSTINGTHEFRONTWHEELSTATICBALANCE-
  
  REARWHEELANDBRAKEDISC-
  
  REARWHEEL-REARBRAKEDISCANDREARWHEELSPROCKET- REMOVING THE REAR WHEEL-CHECKINGTHEREARWHEEL-CHECKINGTHEREARWHEELDRIVEHUB-CHECKING ANDREPLACINGTHEREARWHEEL SPROCKET-INSTALLINGTHEREARWHEEL-ADJUSTINGTHEREARWHEELSTATICBALANCE-
  
  FRONTANDREARBRAKES-
  
  FRONTBRAKEPADS-REARBRAKEPADS-REPLACINGTHEFRONTBRAKEPADS-REPLACING THE REARBRAKEPADS-FRONTBRAKEMASTERCYLINDER-REARBRAKEMASTERCYLINDER-DISASSEMBLINGTHEFRONTBRAKEMASTER
  
  CYLINDER-DISASSEMBLINGTHEREARBRAKEMASTER-CYLINDER-CHECKINGTHEFRONTANDREARBRAKEMASTER-CYLINDERS-ASSEMBLING AND INSTALLINGTHEFRONTBRAKE MASTER CYLINDER-ASSEMBLING THE REARBRAKE MASTERCYLINDER-FRONT BRAKE CALIPERS-REARBRAKECALIPER- DISASSEMBLING THE FRONT BRAKECALIPERS-DISASSEMBLING THEREARBRAKECALIPER-CHECKING THEFRONTANDREARBRAKECALIPERS-ASSEMBLINGANDINSTALLINGTHEFRONTBRAKE
  
  CALIPERS-ASSEMBLINGANDINSTALLINGTHEREARBRAKECALIPER-
  
  FRONTFORK-
  
  FRONTFORKLEGS- REMOVINGTHEFRONTFORKLEGS-DISASSEMBLING THE FRONT FORK LEGS-CHECKING THE FRONTFORKLEGS-ASSEMBLINGTHEFRONTFORKLEGS-
  
  INSTALLINGTHEFRONTFORKLEGS-
  
  HANDLEBARS-
  
  REMOVINGTHEHANDLEBARS-CHECKINGTHEHANDLEBARS-INSTALLING THE HANDLEBARS-CHECKINGTHESTEERINGDAMPER-
  
  STEERINGHEAD-
  
  UNDERBRACKET-REMOVINGTHEUNDERBRACKET-CHECKINGTHESTEERINGHEAD-
  
  INSTALLINGTHESTEERINGHEAD-
  
  REARSHOCKABSORBERASSEMBLY-
  
  HANDLINGTHEREARSHOCKABSORBERAND GASCYLINDER- DISPOSING OF AREAR SHOCKABSORBERANDGASCYLINDER-REMOVING THE REAR SHOCKABSORBERASSEMBLY-CHECKINGTHEREARSHOCKABSORBERASSEMBLY-
  
  INSTALLINGTHEREARSHOCKABSORBERASSEMBLY-
  
  SWINGARMANDDRIVECHAIN-
  
  REMOVINGTHESWINGARM-REMOVINGTHEDRIVECHAIN-CHECKINGTHESWINGARM-
  
  CHECKINGTHEDRIVECHAIN-INSTALLINGTHESWINGARM

  CHAPTER 4
  
  ENGINE
  
  ENGINE-
  
  DRIVESPROCKET-EXHAUSTPIPE-LEADSANDHOSES-ENGINE-INSTALLINGTHEENGINE-
  
  CAMSHAFT-
  
  CYLINDERHEADCOVER-CAMSHAFTS-REMOVINGTHECAMSHAFTS-CHECKING THE CAMSHAFTS-CHECKING THE TIMINGCHAIN ,CAM SHAFTS PROCKETS,ANDTIMINGCHAINGUIDES-CHECKINGTHETIMINGCHAINTENSIONER-INSTALLINGTHECAMSHAFTS-
  
  CYLINDERHEAD-
  
  REMOVINGTHECYLINDERHEAD-CHECKINGTHECYLINDERHEAD-INSTALLING THECYLINDERHEAD-
  
  VALVESANDVALVESPRINGS-
  
  REMOVINGTHEVALVES-CHECKING THE VALVESANDVALVEGUIDES-CHECKING THEVALVESEATS-CHECKING THEVALVESPRINGS-CHECKINGTHEVALVELIFTERS-
  
  INSTALLINGTHEVALVES-CHECKINGTHEWATERPUMP-ASSEMBLINGTHEWATERPUMP-
  
  CHAPTERv5
  
  FUELINJECTIONSYSTEM
  
  FUELINJECTIONSYSTEM-
  
  WIRINGDIAGRAM-ECU‘SSELF-DIAGNOSTICFUNCTION-SUBSTITUTE CHARACTERISTICS OPERATIONCONTROL (FAIL-SAFEACTION)-FAIL-SAFEACTIONSTABLE-TROUBLESHOOTING CHART-DIAGNOSTICMODE-TROUBLESHOOTINGDETAILS-
  
  THROTTLEBODIES-
  
  INJECTORS-CHECKINGTHEINJECTORS-CHECKINGTHETHROTTLEBODIES-CHECKING THETHROTTLEBODYJOINTS-CHECKINGTHEPRESSUREREGULATOR-CHECKING THE FUEL PUMP AND PRESSUREREGULATOR OPERATION-CHECKING AND ADJUSTING THE THROTTLEPOSITION SENSOR-CHECKINGANDADJUSTINGTHESUB-THROTTLEPOSITION
  
  SENSOR-CHECKINGANDADJUSTINGTHETHERMOWAX-
  
  AIRINDUCTIONSYSTEM-
  
  AIRINJECTION-
  
  AIRCUT-OFFVALVE-
  
  AIRINDUCTIONSYSTEMDIAGRAMS-
  
  CHECKINGTHEAIRINDUCTIONSYSTEM-
  
  CHAPTER
  
  ELECTRICALSYSTEM
  
  ELECTRICALCOMPONENTS-
  
  CHECKINGSWITCHCONTINUITY-
  
  CHECKINGTHESWITCHES-
  
  CHECKINGTHEBULBSANDBULBSOCKETS-
  
  TYPESOFBULBS-
  
  CHECKINGTHECONDITIONOFTHEBULBS-
  
  CHECKINGTHECONDITIONOFTHEBULBSOCKETS-
  
  CHECKINGTHELEDs-
  
  IGNITIONSYSTEM-
  
  CIRCUITDIAGRAM-
  
  TROUBLESHOOTING-
  
  ELECTRICSTARTINGSYSTEM-
  
  CIRCUITDIAGRAM-
  
  STARTINGCIRCUITCUT-OFFSYSTEMOPERATION-
  
  TROUBLESHOOTING-
  
  STARTERMOTOR-
  
  CHECKINGTHESTARTERMOTOR-
  
  ASSEMBLINGTHESTARTERMOTOR-
  
  CHARGINGSYSTEM-
  
  CIRCUITDIAGRAM-
  
  TROUBLESHOOTING-
  
  LIGHTINGSYSTEM-
  
  CIRCUITDIAGRAM-
  
  TROUBLESHOOTING-
  
  CHECKINGTHELIGHTINGSYSTEM-
  
  SIGNALINGSYSTEM-
  
  CIRCUITDIAGRAM-
  
  TROUBLESHOOTING-
  
  CHECKINGTHESIGNALINGSYSTEM-
  
  COOLINGSYSTEM-
  
  CIRCUITDIAGRAM-
  
  TROUBLESHOOTING-
  
  FUELPUMPSYSTEM-
  
  CIRCUITDIAGRAM-
  
  FUELPUMPSYSTEM-
  
  TROUBLESHOOTING-
  
  CHECKINGTHEFUELPUMP-
  
  SELF-DIAGNOSIS-
  
  TROUBLESHOOTING-
  
  CHAPTER
  
  TROUBLESHOOTING
  
  STARTINGFAILURES-
  
  ENGINE-
  
  FUELSYSTEM-
  
  ELECTRICALSYSTEMS-
  
  INCORRECTENGINEIDLINGSPEED-
  
  ENGINE-
  
  FUELSYSTEM-
  
  ELECTRICALSYSTEMS-
  
  POORMEDIUM-AND-HIGH-SPEEDPERFORMANCE-
  
  ENGINE-
  
  FUELSYSTEM-
  
  FAULTYGEARSHIFTING-
  
  SHIFTINGISDIFFICULT-
  
  SHIFTPEDALDOESNOTMOVE-
  
  JUMPSOUTOFGEAR-
  
  FAULTYCLUTCH-
  
  CLUTCHSLIPS-
  
  CLUTCHDRAGS-
  
  OVERHEATING-
  
  ENGINE-
  
  COOLINGSYSTEM-
  
  FUELSYSTEM-
  
  CHASSIS-
  
  ELECTRICALSYSTEMS-
  
  OVERCOOLING-
  
  COOLINGSYSTEM-
  
  POORBRAKINGPERFORMANCE-
  
  FAULTYFRONTFORKLEGS-
  
  LEAKINGOIL-
  
  MALFUNCTION-
  
  UNSTABLEHANDLING-
  
  FAULTYLIGHTINGORSIGNALINGSYSTEM-
  
  HEADLIGHTDOESNOTCOMEON-
  
  HEADLIGHTBULBBURNTOUT-
  
  TAIL/BRAKELIGHTDOESNOTCOMEON-
  
  TAIL/BRAKELIGHTBULBBURNTOUT-
  
  TURNSIGNALDOESNOTCOMEON-
  
  TURNSIGNALBLINKSSLOWLY-
  
  TURNSIGNALREMAINSLIT-
  
  TURNSIGNALBLINKSQUICKLY-
  
  HORNDOESNOTSOUND-
  
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