Yamaha Yzfr1 1998 Service Manual & Yzf-R1(M) 2000 Supplementary Service Manual (MT008217)

Yamaha Yzfr1 1998 Service Manual & Yzf-R1(M) 2000 Supplementary Service Manual (MT008217)

• This manual presented for you in electronic format you can just print out the page you need then dispose of it when you have completed your task. This manual has detailed illustrations as well as step by step written instructions with the necessary diagrams or pictures. These manuals are your number one source for repair and service information, specifically written for the do-it-yourself as well as the experienced mechanics worldwide used to use this factory manual to fix your vehicle. Using this repair manual is an inexpensive way to keep your car working properly. it is this level of detail, along with illustrations, that guide the reader through each service, repairs, maintenance procedure.
• Yamaha_YZFR1_1998_Service_Manual & YZF-R1(M)_2000_Supplementary_Service_Manual
  
  Yamaha_YZFR1_1998_Service Repair_Manual
  
  Pages 418

  CHAPTER 1
  
  GENERAL INFORMATION,MOTORCYCLE IDENTIFICATION,VEHICLE IDENTIFICATION NUMBER
  
  MODEL CODE ,IMPORTANT INFORMATION,PREPARATION FOR REMOVAL AND DISASSEMBLY
  
  REPLACEMENT PARTS -GASKETS, OIL SEALS AND ORINGS -USING A DYNAMOMETER
  
  LOCK WASHERS/PLATES AND COTTER PINS -BEARINGS AND OIL SEALS -CIRCLIPS -CHECKING THE CONNECTIONS-SPECIAL TOOLS
  
  CHAPTER 2
  
  SPECIFICATIONS,ENERAL SPECIFICATIONS,ENGINE SPECIFICATIONS,CHASSIS SPECIFICATIONS
  
  ELECTRICAL SPECIFICATIONS,TIGHTENING TORQUES,GENERAL TIGHTENING TORQUES
  
  ENGINE TIGHTENING TORQUES ,CHASSIS TIGHTENING TORQUES ,LUBRICATION POINTS AND LUBRICANT TYPES,ENGINE LUBRICATION POINTS AND LUBRICANT TYPES CHASSIS LUBRICATION POINTS AND LUBRICANT TYPES ,OIL FLOW DIAGRAMS,COOLANT FLOW DIAGRAMS,CABLE ROUTING
  
  CHAPTER 3
  
  PERIODIC CHECKS AND ADJUSTMENTS,INTRODUCTION,PERIODIC MAINTENANCE AND LUBRICATION INTERVALS,SEATS.FUEL TANK.COWLINGS.REMOVAL .INSTALLATION .AIR FILTER CASE AND IGNITION COIL PLATE.REMOVAL INSTALLATION ENGINE.ADJUSTING THE VALVE CLEARANCE .VALVE PAD SELECTION TABLE .SYNCHRONIZING THE CARBURETORS .ADJUSTING THE ENGINE IDLING SPEED
  
  ADJUSTING THE THROTTLE CABLE FREE PLAY .CHECKING THE SPARK PLUGS CHECKING THE IGNITION TIMING ,MEASURING THE COMPRESSION PRESSURE ,CHECKING THE ENGINE OIL LEVEL ,CHANGING THE ENGINE OIL ,ADJUSTING THE CLUTCH CABLE FREE PLAY ,CLEANING THE AIR FILTER ELEMENT ,CHECKING THE CARBURETOR JOINTS ,CHECKING THE FUEL HOSES AND FUEL FILTER ,CHECKING THE CRANKCASE BREATHER HOSE ,CHECKING THE EXHAUST SYSTEM ,ADJUSTING THE EXUP CABLES ,CHECKING THE COOLANT LEVEL ,CHECKING THE COOLING SYSTEM ,CHANGING THE COOLANT ,CHASSIS,ADJUSTING THE FRONT BRAKE ,ADJUSTING THE REAR BRAKE ,CHECKING THE BRAKE FLUID LEVEL ,CHECKING THE BRAKE PADS ,ADJUSTING THE REAR BRAKE LIGHT SWITCH ,CHECKING THE BRAKE HOSES ,BLEEDING THE HYDRAULIC BRAKE SYSTEM ,ADJUSTING THE SHIFT PEDAL ,ADJUSTING THE DRIVE CHAIN SLACK
  
  LUBRICATING THE DRIVE CHAIN ,CHECKING AND ADJUSTING THE STEERING HEAD ,CHECKING THE FRONT FORK ,ADJUSTING THE FRONT FORK LEGS ,ADJUSTING THE REAR SHOCK ABSORBER ASSEMBLY
  
  CHECKING THE TIRES ,CHECKING THE WHEELS ,CHECKING AND LUBRICATING THE CABLES
  
  LUBRICATING THE LEVERS AND PEDALS ,LUBRICATING THE SIDESTAND ,LUBRICATING THE REAR SUSPENSION ,ELECTRICAL SYSTEMCHECKING AND CHARGING THE BATTERY ,CHECKING THE FUSES
  
  REPLACING THE HEADLIGHT BULBS ,ADJUSTING THE HEADLIGHT BEAMS
  
  CHAPTER 4
  
  OVERHAULING THE ENGINE,ENGINE,INSTALLING THE ENGINE ,CAMSHAFTS,REMOVING THE CAMSHAFTS
  
  CHECKING THE CAMSHAFTS ,CHECKING THE TIMING CHAIN, CAMSHAFT SPROCKETS,,AND TIMING CHAIN GUIDES ,CHECKING THE TIMING CHAIN TENSIONER ,INSTALLING THE CAMSHAFTS ,CYLINDER HEAD,REMOVING THE CYLINDER HEAD ,CHECKING THE CYLINDER HEAD ,INSTALLING THE CYLINDER HEAD ,VALVES AND VALVE SPRINGS,REMOVING THE VALVES ,CHECKING THE VALVES AND VALVE GUIDES ,CHECKING THE VALVE SEATS ,CHECKING THE VALVE SPRINGS ,CHECKING THE VALVE LIFTERS
  
  INSTALLING THE VALVES ,GENERATOR,REMOVING THE GENERATOR ,,INSTALLING THE GENERATOR
  
  PICKUP COIL,REMOVING THE PICKUP COIL ROTOR ,INSTALLING THE PICKUP COIL ROTOR ,CLUTCH
  
  REMOVING THE CLUTCH ,CHECKING THE FRICTION PLATES ,CHECKING THE CLUTCH PLATES ,CHECKING THE CLUTCH SPRING PLATE ,CHECKING THE CLUTCH HOUSING ,CHECKING THE CLUTCH BOSS ,CHECKING THE PRESSURE PLATE ,CHECKING THE PULL LEVER SHAFT AND PULL ROD ,CHECKING THE STARTER CLUTCH ,INSTALLING THE CLUTCH ,SHIFT SHAFT,CHECKING THE SHIFT SHAFT ,CHECKING THE STOPPER LEVER ,INSTALLING THE SHIFT SHAFT ,OIL PAN AND OIL PUMP,REMOVING THE OIL PAN ,CHECKING THE OIL PUMP ,CHECKING THE RELIEF VALVE ,CHECKING THE OIL DELIVERY PIPE AND OIL PIPE ,CHECKING THE OIL STRAINER ,ASSEMBLING THE OIL PUMP ,INSTALLING THE OIL PUMP ,INSTALLING THE OIL STRAINER ,INSTALLING THE OIL PAN ,CRANKCASE,DISASSEMBLING THE CRANKCASE ,CHECKING THE CRANKCASE ,CHECKING THE BEARINGS AND OIL SEALS ,CHECKING THE SPROCKETS AND CHAINS
  
  ASSEMBLING THE CRANKCASE ,CONNECTING RODS AND PISTONS,REMOVING THE CONNECTING RODS AND PISTONS ,CHECKING THE CYLINDERS AND PISTONS ,CHECKING THE PISTON RINGS ,CHECKING THE PISTON PINS ,CHECKING THE BIG END BEARINGS ,INSTALLING THE PISTONS AND CONNECTING RODS
  
  CRANKSHAFT,REMOVING THE CRANKSHAFT ,CHECKING THE CRANKSHAFT ,CHECKING THE CRANKSHAFT JOURNAL BEARINGS ,INSTALLING THE CRANKSHAFT ,TRANSMISSION,REMOVING THE TRANSMISSION
  
  CHECKING THE SHIFT FORKS ,CHECKING THE SHIFT DRUM ASSEMBLY ,CHECKING THE TRANSMISSION
  
  INSTALLING THE TRANSMISSION ,
  
  CHAPTER 5
  
  COOLING SYSTEM,RADIATOR,CHECKING THE RADIATOR ,INSTALLING THE RADIATOR ,OIL COOLER
  
  CHECKING THE OIL COOLER ,INSTALLING THE OIL COOLER ,THERMOSTAT ASSEMBLY,CHECKING THE THERMOSTAT ,ASSEMBLING THE THERMOSTAT ASSEMBLY ,INSTALLING THE THERMOSTAT ASSEMBLY
  
  WATER PUMP,DISASSEMBLING THE WATER PUMP ,CHECKING THE WATER PUMP ,ASSEMBLING THE WATER PUMP
  
  CHAPTER 6
  
  CARBURETORS,CARBURETORS,CHECKING THE CARBURETORS ,ASSEMBLING THE CARBURETORS
  
  INSTALLING THE CARBURETORS ,MEASURING AND ADJUSTING THE FUEL LEVEL ,CHECKING AND ADJUSTING THE THROTTLE POSITION,SENSOR ,CHECKING THE FUEL PUMP
  
  CHAPTER 7
  
  CHASSIS,FRONT WHEEL AND BRAKE DISCS,REMOVING THE FRONT WHEEL ,DISASSEMBLING THE FRONT WHEEL ,CHECKING THE FRONT WHEEL ,CHECKING THE BRAKE DISCS ,ASSEMBLING THE FRONT WHEEL
  
  INSTALLING THE FRONT WHEEL ,ADJUSTING THE FRONT WHEEL STATIC BALANCE ,REAR WHEEL, BRAKE DISC, AND REAR WHEEL SPROCKET,REMOVING THE REAR WHEEL ,CHECKING THE REAR WHEEL
  
  CHECKING THE REAR WHEEL DRIVE HUB ,CHECKING AND REPLACING THE REAR WHEEL SPROCKET
  
  INSTALLING THE REAR WHEEL ,ADJUSTING THE REAR WHEEL STATIC BALANCE ,FRONT AND REAR BRAKES,REPLACING THE FRONT BRAKE PADS ,REPLACING THE REAR BRAKE PADS ,DISASSEMBLING THE FRONT BRAKE MASTER CYLINDER ,DISASSEMBLING THE REAR BRAKE MASTER CYLINDER ,CHECKING THE FRONT AND REAR BRAKE,MASTER CYLINDERS ,ASSEMBLING AND INSTALLING THE FRONT BRAKE
  
  MASTER CYLINDER ,ASSEMBLING THE REAR BRAKE MASTER CYLINDER,DISASSEMBLING THE FRONT BRAKE CALIPERS ,DISASSEMBLING THE REAR BRAKE CALIPER ,CHECKING THE FRONT AND REAR BRAKE CALIPERS ,ASSEMBLING AND INSTALLING,THE FRONT BRAKE CALIPERS ,ASSEMBLING AND INSTALLING THE REAR BRAKE CALIPER ,FRONT FORK,REMOVING THE FRONT FORK LEGS ,DISASSEMBLING THE FRONT FORK LEGS ,CHECKING THE FRONT FORK LEGS ,ASSEMBLING THE FRONT FORK LEGS .INSTALLING THE FRONT FORK LEGS ,HANDLEBARS,REMOVING THE HANDLEBARS ,CHECKING THE HANDLEBARS ,INSTALLING THE HANDLEBARS ,STEERING HEAD,REMOVING THE LOWER BRACKET ,CHECKING THE STEERING HEAD ,INSTALLING THE STEERING HEAD ,REAR SHOCK ABSORBER ASSEMBLY,HANDLING THE REAR SHOCK ABSORBER,AND GAS CYLINDER ,DISPOSING OF A REAR SHOCK ABSORBER.AND GAS CYLINDER /REMOVING THE REAR SHOCK ABSORBER ASSEMBLY ,CHECKING THE REAR SHOCK ABSORBER ASSEMBLY,AND GAS CYLINDER ,CHECKING THE RELAY ARM AND CONNECTING ARM ,INSTALLING THE REAR SHOCK ABSORBER ASSEMBLY ,SWINGARM AND DRIVE CHAIN,REMOVING THE SWINGARM
  
  REMOVING THE DRIVE CHAIN ,CHECKING THE SWINGARM ,CHECKING THE DRIVE CHAIN ,INSTALLING THE SWINGARM
  
  CHAPTER 8
  
  ELECTRICAL,,ELECTRICAL COMPONENTS,INSTRUMENT FUNCTIONS,INDICATOR LIGHTS ,OIL,LEVEL/COOLANT TEMPERATURE WARNING LIGHT ,COMBINATION METER,SWITCHES,CHECKING ,WITCH CONTINUITY ,CHECKING THE SWITCHES,CHECKING THE BULBS AND BULB SOCKETS,TYPES OF BULBS ,CHECKING THE CONDITION OF THE BULBS ,CHECKING THE CONDITION OF THE BULB SOCKETS ,CHECKING THE LEDs ,IGNITION SYSTEM,CIRCUIT DIAGRAM ,TROUBLESHOOTING ,ELECTRIC STARTING SYSTEM,CIRCUIT DIAGRAM ,.STARTING CIRCUIT CUTOFF SYSTEM OPERATION ,TROUBLESHOOTING
  
  STARTER MOTOR,CHECKING THE STARTER MOTOR ,ASSEMBLING THE STARTER MOTOR ,CHARGING SYSTEM,CIRCUIT DIAGRAM ,TROUBLESHOOTING ,LIGHTING SYSTEM,CIRCUIT DIAGRAM ,TROUBLESHOOTING ,SIGNALING SYSTEM,CIRCUIT DIAGRAM ,TROUBLESHOOTING,CHECKING THE SIGNALING SYSTEM ,COOLING SYSTEM,CIRCUIT DIAGRAM ,TROUBLESHOOTING ,FUEL PUMP SYSTEM
  
  CIRCUIT DIAGRAM ,FUEL PUMP CIRCUIT OPERATION ,TROUBLESHOOTING CHECKING THE FUEL PUMP
  
  EXUP SYSTEM,CIRCUIT DIAGRAM ,TROUBLESHOOTING ,SELFDIAGNOSIS,TROUBLESHOOTING ,
  
  CHAPTER 9
  
  TROUBLESHOOTING
  
  STARTING PROBLEMS
  
  ENGINE
  
  FUEL SYSTEM
  
  ELECTRICAL SYSTEMS
  
  INCORRECT ENGINE IDLING SPEED
  
  ENGINE
  
  FUEL SYSTEM
  
  ELECTRICAL SYSTEMS
  
  POOR MEDIUMANDHIGHSPEED PERFORMANCE
  
  ENGINE
  
  FUEL SYSTEM
  
  FAULTY GEAR SHIFTING
  
  SHIFTING IS DIFFICULT
  
  SHIFT PEDAL DOES NOT MOVE
  
  JUMPS OUT OF GEAR
  
  FAULTY CLUTCH
  
  CLUTCH SLIPS
  
  CLUTCH DRAGS
  
  OVERHEATING
  
  ENGINE
  
  COOLING SYSTEM
  
  FUEL SYSTEM
  
  CHASSIS
  
  ELECTRICAL SYSTEMS
  
  OVERCOOLING
  
  COOLING SYSTEM
  
  POOR BRAKING PERFORMANCE
  
  FAULTY FRONT FORK LEGS
  
  LEAKING OIL
  
  MALFUNCTION
  
  UNSTABLE HANDLING
  
  FAULTY LIGHTING AND SIGNALING SYSTEMS
  
  HEADLIGHT DOES NOT LIGHT
  
  HEADLIGHT BULB BURNT OUT
  
  TAIL/BRAKE LIGHT DOES NOT LIGHT
  
  TAIL/BRAKE LIGHT BULB BURNT OUT
  
  TURN SIGNAL DOES NOT LIGHT
  
  TURN SIGNAL BLINKS SLOWLY
  
  TURN SIGNAL REMAINS LIT
  
  TURN SIGNAL BLINKS QUICKLY
  
  HORN DOES NOT SOUND
  
  YZF-R1(M)_2000_Supplementary_Service_Manual
  
  Pages 78

  SPECIFICATIONS
  
  GENERAL SPECIFICATIONS
  
  ENGINE SPECIFICATIONS
  
  CHASSIS SPECIFICATIONS
  
  ELECTRICAL SPECIFICATIONS
  
  TIGHTENING TORQUES
  
  ENGINE TIGHTENING TORQUES
  
  CHASSIS TIGHTENING TORQUES
  
  LUBRICATION POINTS AND LUBRICANT TYPES
  
  ENGINE LUBRICATION POINTS AND LUBRICANT TYPES
  
  OIL FLOW DIAGRAMS
  
  COOLANT FLOW DIAGRAMS
  
  CABLE ROUTING
  
  PERIODIC CHECKS AND ADJUSTMENTS
  
  INTRODUCTION
  
  PERIODIC MAINTENANCE AND LUBRICATION INTERVALS
  
  COWLINGS
  
  AIR FILTER CASE AND IGNITION COIL PLATE
  
  OVERHAULING THE ENGINE
  
  AIR INDUCTION SYSTEM
  
  ENGINE
  
  INSTALLING THE ENGINE
  
  CYLINDER HEAD
  
  CRANKCASE
  
  ASSEMBLING THE CRANKCASE
  
  COOLING SYSTEM
  
  RADIATOR
  
  CARBURETORS
  
  AIR INDUCTION SYSTEM
  
  AIR INJECTION
  
  AIR CUTOFF VALVE
  
  AIR INDUCTION SYSTEM DIAGRAMS
  
  CHECKING THE AIR INDUCTION SYSTEM
  
  CHASSIS
  
  FRONT WHEEL AND BRAKE DISCS
  
  INSTALLING THE FRONT WHEEL
  
  FRONT AND REAR BRAKES
  
  REAR BRAKE MASTER CYLINDER AND BRAKE
  
  FLUID RESERVOIR
  
  ELECTRICAL
  
  INSTRUMENT FUNCTIONS
  
  INDICATOR LIGHTS
  
  COOLANT TEMPERATURE WARNING LIGHT
  
  SPEEDOMETER UNIT
  
  ELECTRIC STARTING SYSTEM
  
  STARTER MOTOR
  
  COOLING SYSTEM
  
  CIRCUIT DIAGRAM
  
  TROUBLESHOOTING
  
  SELFDIAGNOSIS
  
  TROUBLESHOOTING
  
  YZFR WIRING DIAGRAM (For EUR)
  
  YZFR WIRING DIAGRAM (For OCE)
  
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